Surgical stapler buttress applicator with data communication

• US 10,251,649 B2
• Filed: 10/29/2015
• Issued: 04/09/2019
• Est. Priority Date: 10/29/2015
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Schellin, Emily A., Zeiner, Mark S., Scheib, Charles J, Turner, Prudence A., Barton, Trevor J., Hall, Steven G., Harris, Jason L., Vendely, Michael J.
• Primary Examiner(s): Chukwurah, Nathaniel
• Application Number:
  US14/926,131
• Publication Number:
  US 20170119391A1
• Time in Patent Office: 1,258 Days
• Field of Search: 2271761, 2271751, 227 19, 227179, 606151, 606148
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/00221 with wireless transmission of data, e.g. by infrared radiation or radiowaves
• CPC Class Codes: A61B 2017/0053 Loading magazines or sutures into applying tools
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/00876 magnetic
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2090/065 for measuring contact or contact pressure
• CPC Class Codes: A61B 2090/0807 Indication means
• CPC Class Codes: A61B 50/30 Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments for wound clamps A61B17/10; for ligaturing clips A61B17/122; packages or dispensers for surgical gloves or finger-stalls A61B42/40
• CPC Class Codes: A61B 90/96 using barcodes
• CPC Class Codes: A61B 90/98 using electromagnetic means, e.g. transponders

Abstract

A buttress applier cartridge includes a housing, a platform, a buttress assembly, and a data communication feature. The housing defines a gap that is configured to receive a portion of an end effector of a surgical stapler. A portion of the platform is exposed in the gap defined by the housing. The buttress assembly is positioned on the platform. The buttress assembly is exposed in the gap defined by the housing. The data communication feature is configured to provide communication of data relating to the cartridge. The data communication feature may communicate with a complementary data communication feature of the surgical stapler.

Claims

1. An apparatus, comprising a buttress applier cartridge, wherein the cartridge comprises:

(i) a housing defining a gap configured to receive a portion of an end effector of a surgical stapler,

(ii) a platform, wherein a portion of the platform is exposed in the gap defined by the housing,

(iii) a first buttress assembly positioned on the platform, wherein the first buttress assembly is exposed in the gap defined by the housing, and

(iv) a data communication feature, wherein the data communication feature is configured to provide communication of data relating to the cartridge;

wherein the data communication feature comprises an environmental condition indicator, wherein the environmental condition indicator is configured to render information indicative of an environmental condition to which the cartridge has been exposed.

2. The apparatus of claim 1, wherein the data communication feature comprises a display, wherein the display is operable to visually render information based on data relating to the cartridge.

3. The apparatus of claim 2, wherein the display is operable to visually indicate a buttress assembly type associated with the first buttress assembly.

4. The apparatus of claim 2, wherein the display is operable to change the visual rendering based on a change in state of the cartridge.

5. The apparatus of claim 1, wherein the environmental condition indicator is configured to indicate when the cartridge has been exposed to a temperature above a predetermined threshold.

6. The apparatus of claim 1, wherein the environmental condition indicator is configured to indicate when the cartridge has been exposed to a humidity level above a predetermined threshold.

7. The apparatus of claim 1, wherein the data communication feature comprises a data port configured to couple with an external device via a wire.

8. The apparatus of claim 1, wherein the data communication feature comprises a wireless transmitter.

9. The apparatus of claim 1, wherein the data communication feature comprises a magnet.

10. The apparatus of claim 9, wherein the magnet is located in the platform.

11. The apparatus of claim 1, further comprising a stapling instrument, wherein the stapling instrument comprises:

(i) a shaft assembly, and

(ii) an end effector located at a distal end of the shaft assembly, wherein the end effector comprises;

(A) an anvil, and

(B) a staple cartridge, wherein the anvil is configured to move toward the staple cartridge, wherein the staple cartridge is configured to drive staples toward the anvil.

12. The apparatus of claim 11, wherein the stapling instrument further comprises a data communication feature, wherein the data communication feature of the stapling instrument is further configured to provide communication of data relating to the cartridge.

13. The apparatus of claim 12, wherein the data communication feature of the stapling instrument is configured to cooperate with the data communication feature of the cartridge to thereby provide communication of data relating to the cartridge.

14. The apparatus of claim 13, wherein the data communication feature of the stapling instrument is located in the end effector, wherein at least a portion of the data communication feature of the cartridge is located in the first buttress assembly.

15. The apparatus of claim 1, further comprising a second buttress assembly.

16. The apparatus of claim 15, wherein the first buttress assembly is located on a first side of the platform, wherein the second buttress assembly is located on the second side of the platform.

17. An apparatus, comprising:

(a) a buttress applier cartridge, wherein the cartridge comprises;

(i) a housing defining a gap configured to receive a portion of an end effector of a surgical stapler,

(ii) a platform, wherein a portion of the platform is exposed in the gap defined by the housing,

(iii) a buttress assembly positioned on the platform, wherein the buttress assembly is exposed in the gap defined by the housing, and

(iv) a clamp indicator, wherein the clamp indicator is configured to receive a signal indicating an amount of force applied to the buttress assembly and, where the amount of force meets a sufficient force threshold, produce an indication that the amount of force is sufficient; and

(b) a stapling instrument, wherein the stapling instrument comprises;

(i) a shaft assembly,

(ii) an end effector located at a distal end of the shaft assembly, wherein the end effector comprises;

(A) an anvil, and

(B) a staple cartridge, wherein the anvil is configured to move toward the staple cartridge, wherein the staple cartridge is configured to drive staples toward the anvil, and

(iii) a display, wherein the display is configured to render information associated with the cartridge based on one or both of;

(A) data communicated form the cartridge to the stapling instrument, or

(B) data sensed by one or more sensors in the stapling instrument.

18. A method of operating a stapling instrument, wherein the method comprises:

(a) positioning an open end effector of the stapling instrument about a platform of a buttress applier cartridge, wherein the buttress applier cartridge carries at least one buttress assembly;

(b) receiving data associated with the cartridge, wherein the data is received through the stapling instrument;

(c) closing the end effector to secure the at least one buttress assembly to the end effector;

(d) receiving data indicating an amount of force applied to the at least one buttress assembly;

(e) tracking an elapsed time during which the end effector is closed; and

(f) where both the amount of force meets a sufficient force threshold and the elapsed time meets a time threshold, producing an indication that the end effector is secured.

19. The method of claim 18, wherein the indication that the end effector is secured is produced from the buttress applier cartridge.