Floating locking insert

• US 10,251,685 B2
• Filed: 03/17/2016
• Issued: 04/09/2019
• Est. Priority Date: 03/17/2016
• Status: Active Grant

• Current Assignee: Stryker European Operations Holdings, LLC (Stryker Corporation)
• Original Assignee: Stryker European Holdings I, LLC (Stryker Corporation)
• Inventors: Wiederkehr, Andreas
• Primary Examiner(s): Lawson, Matthew J
• Application Number:
  US15/073,235
• Publication Number:
  US 20170265914A1
• Time in Patent Office: 1,118 Days
• Field of Search: 606286-292
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8057 the interlocking form comprising a thread
• CPC Class Codes: A61B 17/8695 Washers surrounding screw head in plate hole A61B17/8047, between bone plate and bone A61B17/8028

Abstract

An insert for receipt within a plate aperture having an inner wall along the plate aperture includes a body and collar. The body has inner and outer surfaces. The inner surface defines an insert aperture having a longitudinal axis. The collar extends from the outer surface in a first radial direction perpendicular to the longitudinal axis and extends along only a portion of the outer surface in a second radial direction transverse to the first radial direction and the longitudinal axis. The collar defines a first radial distance from the longitudinal axis at a first position of the collar and a second radial distance from the longitudinal axis at a second position of the collar that differs from the first radial distance. A fixation system includes the plate and insert which is receivable within the plate aperture such that the collar contacts and is slideable along the inner wall.

Claims

1. An insert for receipt within a plate aperture having an inner wall along at least a portion thereof, comprising:

a body having inner and outer surfaces, the inner surface defining an insert aperture having a longitudinal axis; and

a collar extending from a portion of the outer surface of the body in a first radial direction within a first plane perpendicular to the longitudinal axis and extending along only a central portion of the outer surface of the body in a second radial direction transverse to the first radial direction and the longitudinal axis,

wherein the collar includes a first curved section having a first outer edge that defines a first radius within the first plane and a second curved section having a second outer edge that defines a second radius within the first plane that differs from the first radius.

2. The insert of claim 1, wherein the collar includes an additional curved section spaced apart in the first plane from the first and the second curved sections around a perimeter of the body.

3. The insert of claim 2, wherein the first curved section defines a first distance from the longitudinal axis to a first position of the first outer edge within the first plane and the second curved section defines a second distance from the longitudinal axis to a second position of the second outer edge within the first plane that differs from the first distance.

4. The insert of claim 3, wherein each of the curved sections includes first, second, and third collar segments, wherein the first collar segment defines the first radius in the first plane along the respective outer edge of each of the respective curved sections, the second collar segment has a first end intersecting the first collar segment in the first plane and defines a radius within the first plane along the respective outer edge of each of the respective curved sections, and the third collar segment intersects a second end of the second collar segment opposite the first end of the second collar segment and defines a radius within the first plane along the respective outer edge of each of the respective curved sections, wherein the third radius is greater than the second radius which is greater than the first radius.

5. The insert of claim 1, wherein the collar defines a substantially non-circular shape with rounded corners within the first plane.

6. The insert of claim 1, wherein the collar has a maximum length defined by a first linear distance in a direction perpendicular to the longitudinal axis from the outer surface of the body to an edge of the collar and a maximum width defined by a second linear distance in a direction parallel to the longitudinal axis, wherein the first linear distance is less than the second linear distance.

7. The insert of claim 1, wherein the collar has a maximum length defined by a first linear distance in a direction perpendicular to the longitudinal axis from the outer surface of the body to an edge of the collar and a maximum width defined by a second linear distance in a direction parallel to the longitudinal axis, wherein the first linear distance is greater than the second linear distance.

8. The insert of claim 1, wherein the collar has opposing upper and lower stopper surfaces configured for contacting corresponding upper and lower stopper surfaces of the plate.

9. The insert of claim 8, wherein the upper and lower stopper surfaces of the collar intersect to define an edge configured for contacting the inner wall.

10. The insert of claim 8, wherein each of the upper and lower stopper surfaces of the collar intersect an edge surface to define opposing upper and lower edges, the upper and lower edges configured for contacting the inner wall.

11. The insert of claim 10, wherein the edge surface is concave.

12. The insert of claim 1, wherein the insert aperture is threaded for receipt of a threaded fastener.

13. The insert of claim 12, wherein the inner surface includes at least one relief section defining a plurality of separated thread sections.

14. The insert of claim 1, wherein the body includes a slot extending through the inner and outer surfaces, and wherein the body is compressible between rest and compressed conditions such that the slot has a greater width in the rest condition than the slot has in the compressed condition.

15. The insert of claim 14, wherein the body includes a plurality of notches extending into a thickness thereof defined by the inner and outer surfaces, the plurality of notches being configured for receiving tines of an instrument, and wherein at least first and second notches of the plurality of notches are positioned on opposite sides of the slot and moveable relative to each other such that when the first and second notches are moved in a direction toward each other, the body compresses and the slot width becomes smaller.

16. A fixation system comprising:

A plate having at least one plate aperture having an inner wall along at least a portion thereof; and

the insert of claim 1, wherein the insert is receivable within the plate aperture of the plate such that the collar contacts and is slideable along the inner wall of the plate.

17. The fixation system of claim 16, wherein the inner wall defines a longitudinal axis, and wherein the insert is rotatable about the longitudinal axis of the inner wall and translatable along the longitudinal axis of the inner wall.