Impedance simulating motion controller for orthotic and prosthetic applications

• US 10,251,762 B2
• Filed: 05/27/2015
• Issued: 04/09/2019
• Est. Priority Date: 05/03/2011
• Status: Active Grant

• Current Assignee: Ossur hf
• Original Assignee: Victhom Laboratory Inc (Ergoresearch Ltd.)
• Inventors: Langlois, David
• Primary Examiner(s): Snow, Bruce E
• Application Number:
  US14/722,630
• Publication Number:
  US 20150297368A1
• Time in Patent Office: 1,413 Days
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2002/5038 Hinged joint, e.g. with transverse axle restricting the movement
• CPC Class Codes: A61F 2002/701 operated by electrically controlled means, e.g. solenoids or torque motors
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7615 Measuring means
• CPC Class Codes: A61F 2002/7625 for measuring angular position
• CPC Class Codes: A61F 2002/7635 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2002/764 for measuring acceleration
• CPC Class Codes: A61F 5/0102 specially adapted for correcting deformities of the limbs or for supporting them; Ortheses, e.g. with articulations
• CPC Class Codes: G05B 15/02 electric

Abstract

An impedance simulating motion controller for orthotic and prosthetic devices includes an equilibrium trajectory generator that receives locomotion data regarding the locomotion of a user, a dynamic trajectory compensator that generates one or more control parameters based on the locomotion data and one or more physiological characteristics of the user, and a dynamic gain tuner that adjusts the one or more control parameters based on a gain scaling factor that is calculated using a measured deflection point and an expected deflection point. The adjusted control parameters are used to control movement of an actuator of an orthotic or prosthetic device.

Claims

1. A motorized prosthetic or orthotic device (POD) provided with a knee joint comprising:

a sensor configured to measure a joint angle of the knee joint of the motorized POD during a gait cycle; and

a controller including non-transitory computer-readable medium storing computer-executable instructions for controlling the motorized POD that when executed, cause the controller to;

receive the measured joint angle from the sensor,

determine one or more control signals that control a stiffness of one or more actuators of the motorized POD based at least in part on a difference of the measured joint angle from an equilibrium angular position during stance phase of the gait cycle, wherein the equilibrium angular position is constant during at least a majority of the stance phase, and wherein the one or more control signals are based at least in part on at least a position set-point, a proportional gain, and a derivative gain, and

cause the one or more control signals to be communicated to the one or more actuators to control the stiffness of the one or more actuators.

2. The POD of claim 1, wherein the equilibrium angular position is determined using a regression line of torque-angle during stance phase of a gait cycle.

3. The POD of claim 1, wherein the stiffness of the one or more actuators causes the measured joint angle to follow a Winter'"'"'s reference trajectory during the stance phase.

4. The POD of claim 1, wherein the equilibrium angular position during the stance phase is different from an expected joint angle during the stance phase.

5. The POD of claim 1, wherein the one or more control signals are determined based at least in part on at least one of body mass or weight.

6. The POD of claim 1, wherein the one or more control signals are updated between gait cycles during movement of a user.

7. The POD of claim 1, wherein the measured joint angle is a maximum joint angle during the stance phase.

8. The POD of claim 1, wherein the equilibrium angular position changes during the stance phase.

9. The POD of claim 1, further comprising a dynamic gain tuner configured to alter the one or more control signals upon determining that a difference between at least one of the measured joint angle and an expected joint angle or the measured joint angle and the equilibrium angular position satisfies a threshold tolerance level.

10. The POD of claim 9, wherein the dynamic gain tuner is further configured to update a gain scaling factor between gait cycles during movement of a user.

11. A motorized prosthetic or orthotic device (POD) provided with a knee joint comprising:

a sensor configured to measure a joint angle of the knee joint of the motorized POD during a gait cycle; and

a controller including non-transitory computer-readable medium storing computer-executable instructions for controlling the motorized POD that when executed, cause the controller to;

receive the measured joint angle from the sensor,

determine one or more control signals that control a stiffness of one or more actuators of the motorized POD based at least in part on a difference of the measured joint angle from an equilibrium angular position during stance phase of the gait cycle, wherein the equilibrium angular position is constant during at least a majority of the stance phase,

cause the one or more control signals to be communicated to the one or more actuators to control the stiffness of the one or more actuators, and

alter, using a dynamic gain tuner, the one or more control signals upon determining that a difference between at least one of the measured joint angle and an expected joint angle or the measured joint angle and the equilibrium angular position satisfies a threshold tolerance level.

12. The POD of claim 11, wherein the equilibrium angular position is determined using a regression line of torque-angle during stance phase of a gait cycle.

13. The POD of claim 11, wherein the one or more control signals are determined based at least in part on at least one of body mass or weight.

14. The POD of claim 11, wherein the one or more control signals are updated between gait cycles during movement of a user.

15. The POD of claim 11, wherein the dynamic gain tuner is further configured to update a gain scaling factor between gait cycles during movement of a user.

16. A motorized prosthetic or orthotic device (POD) provided with a knee joint comprising:

a sensor configured to measure a joint angle of the knee joint of the motorized POD during a gait cycle; and

a controller including non-transitory computer-readable medium storing computer-executable instructions for controlling the motorized POD that when executed, cause the controller to;

receive the measured joint angle from the sensor,

determine one or more control signals that control a stiffness of one or more actuators of the motorized POD based at least in part on a difference of the measured joint angle from an equilibrium angular position during stance phase of the gait cycle, wherein the equilibrium angular position is constant during at least a majority of the stance phase, and wherein the stiffness of the one or more actuators causes the measured joint angle to follow a Winter'"'"'s reference trajectory during the stance phase, and

cause the one or more control signals to be communicated to the one or more actuators to control the stiffness of the one or more actuators.

17. The POD of claim 16, wherein the equilibrium angular position during the stance phase is different from an expected joint angle during the stance phase.

18. The POD of claim 16, wherein the one or more control signals are updated between gait cycles during movement of a user.

19. The POD of claim 16, wherein the measured joint angle is a maximum joint angle during the stance phase.

20. The POD of claim 16, further comprising a dynamic gain tuner configured to alter the one or more control signals upon determining that a difference between at least one of the measured joint angle and an expected joint angle or the measured joint angle and the equilibrium angular position satisfies a threshold tolerance level.