3-coil wireless power transfer system for eye implants

• US 10,251,780 B2
• Filed: 06/24/2015
• Issued: 04/09/2019
• Est. Priority Date: 08/22/2012
• Status: Active Grant

• Current Assignee: California Institute of Technology, University of Southern California
• Original Assignee: California Institute of Technology, University of Southern California
• Inventors: Tai, Yu-Chong, Zhao, Yu, Humayun, Mark S., Weiland, James D.
• Primary Examiner(s): Isla, Richard
• Assistant Examiner(s): Bui, Dung V
• Application Number:
  US14/749,487
• Publication Number:
  US 20150290466A1
• Time in Patent Office: 1,385 Days
• Field of Search: 320108, 428 8
• CPC Class Codes: A61F 2/14 Eye parts, e.g. lenses, corneal implants; Implanting instruments specially adapted therefor; Artificial eyes
• CPC Class Codes: A61F 2250/0001 Means for transferring electromagnetic energy to implants
• CPC Class Codes: A61F 9/007 Methods or devices for eye surgery
• CPC Class Codes: A61N 1/0529 Electrodes for brain stimulation
• CPC Class Codes: A61N 1/0543 Retinal electrodes
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/36046 of the eye
• CPC Class Codes: A61N 1/3605 Implantable neurostimulators for stimulating central or peripheral nerve system
• CPC Class Codes: A61N 1/3787 from an external energy source
• CPC Class Codes: C23F 1/00 Etching metallic material by chemical means manufacture of printing surfaces B41C; manufacture of printed circuits H05K
• CPC Class Codes: H01F 2027/2809 on stacked layers
• CPC Class Codes: H01F 27/2804 Printed windings

Abstract

A three-coil electromagnetic induction power transfer system is disclosed for epiretinal prostheses and other implants. A third, buffer coil is disposed between an external transmitting coil and a receiver coil buried within the body to improve efficiency and robustness to misalignments. One or more of the coils can be manufactured using micromechanical machining techniques to lay out conductors in a ribbon of biocompatible insulator, folding lengths of the insulated conductor traces longitudinally over one another, and then spiraling them into a ring. The traces change axial position in the ring by shifting across fold lines. One or more U-shaped sections on the traces can be folded so that adjacent traces can project opposite one another, lengthening the resulting ribbon that can be wound into a coil.

Claims

1. A method of efficiently receiving power inside an eye lens for an intraocular electronic device, the method comprising:

receiving, into a buffer coil affixed external to a sclera of an eye and surrounding a cornea of the eye, a varying magnetic field by way of a first electromagnetic induction, the varying magnetic field causing a first current in the buffer coil;

inducing a second current, within a receiver coil within a lens capsule of the eye, by way of a second electromagnetic induction from the first current in the buffer coil to the receiver coil, the receiver coil having been produced by winding a ribbon of embedded conductor traces into a spiral; and

powering an intraocular electronic device using the second current from the receiver coil within the lens capsule.

2. The method of claim 1 the receiver coil comprises a folded electrically insulative sheet of embedded conductor traces, the folded sheet wound into a spiral form.

3. The method of claim 1 wherein the receiver coil was produced by:

etching conductor traces on an electrically insulative sheet;

depositing an electrical insulator over the etched conductor traces sufficient to embed the etched conductor traces;

folding the sheet over onto itself, stacking the embedded conductor traces; and

then

winding the folded sheet into the spiral.

4. The method of claim 1 further comprising:

rectifying the second current from the receiver coil to generate a direct current.

5. The method of claim 1 wherein the second current in the receiver coil creates 25 milliwatts of power and a peak-to-peak voltage of 3.7 volts.

6. The method of claim 1 wherein the varying magnetic field is about 10 MHz.

7. The method of claim 1 further comprising:

generating the varying magnetic field using a transmitter coil.

8. The method of claim 1 wherein the intraocular device includes:

a processing circuit; and

an array of stimulating electrodes adapted to be connected with inner-retina neurons in the eye.

9. The method of claim 1 wherein the receiver coil has an outer diameter equal to or less than 10 millimeters, an inner diameter equal to or greater than 6 millimeters, and a cross section thickness equal to or less than 1 millimeter.

10. The method of claim 1 wherein the receiver coil has an equivalent mass equal to or less than 10 milligrams in aqueous solution.

11. The method of claim 1 further comprising:

buoyantly supporting the receiver coil within the lens capsule using a chamber sealed with air.

12. The method of claim 2 wherein the electrically insulative sheet and embedded conductor traces are biocompatible.

13. The method of claim 2 wherein one or more longitudinal creases in the electrically insulative sheet are pre-formed between the conductor traces.

14. The method of claim 2 wherein a first conductor trace on the receiver coil at an axially outermost position on a fold travels across a longitudinal fold crease and an adjacent second conductor trace travels into the axially outermost position.

15. The method of claim 2 wherein the electrically insulative sheet is folded longitudinally along two creases.

16. The method of claim 2 wherein the conductor traces on the electrically insulative sheet included at one time a U-shaped region connecting two lengths of conductor traces that projected in a same direction from the U-shaped region, the folded sheet created by:

folding the insulative sheet, before the winding, such that the U-shaped region is perpendicular to the rest of the insulative sheet; and

then

folding the U-shaped region such that the lengths of conductor traces project in opposite directions from the U-shaped region.

17. The method of claim 1 further comprising:

buoyantly supporting the receiver coil within the lens capsule using a ring-shaped sealed cavity.

18. The method of claim 1 wherein the conductor traces are embedded in parylene C.

19. The method of claim 7 wherein the transmitter coil is supported by an externally supported stand.

20. The method of claim 1 further comprising:

pinching the receiver coil in order to implant within the lens capsule.