Drilling control system and method

• US 10,253,612 B2
• Filed: 10/26/2011
• Issued: 04/09/2019
• Est. Priority Date: 10/27/2010
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Inventors: Dashevskiy, Dmitriy, Rudat, Jens
• Primary Examiner(s): Shechtman, Sean
• Application Number:
  US13/282,079
• Publication Number:
  US 20120109382A1
• Time in Patent Office: 2,722 Days
• Field of Search: 700275
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions

Abstract

A system includes a control unit including a model of the system that includes model parameters and operational conditions. The system also includes an assembly that includes one or more sensor modules and a second processor, the second processor including definitions of the model parameters and configured to determine the model parameters based on information received from the one or more sensors. The system also includes a communication medium communicatively coupling the control unit and the assembly.

Claims

1. A system comprising:

a control unit located at a surface location including a plurality of models of the system that each include model parameters, the plurality of models modeling torsional oscillations in a drill string and used to control operation of the drill string;

a bottom hole assembly located downhole, the assembly including multiple sensor modules and a processor, the processor including definitions of the plurality of models and configured to determine which of the plurality of models most closely matches information received from the multiple sensor modules during a drilling operation; and

a communication medium communicatively coupling the control unit and the bottom hole assembly to transfer an identifier of which of the plurality of models most closely matches from the bottom hole assembly to the control unit during the drilling operation;

wherein the control unit further includes a model-based control system configured to control the operation of a drilling rig based on the identifier.

2. The system of claim 1, wherein the communication medium is drilling mud.

3. The system of claim 2, wherein the bottom hole assembly further includes:

a communication device coupled to the communication medium.

4. The system of claim 3, wherein the communication device is a pulser.

5. The system of claim 3, wherein the communication device generates electromagnetic waves and the communication medium is at least partially formed by a drill string.

6. The system of claim 1, wherein the control unit is located at a surface location and the assembly is located in a downhole region.

7. A bottom hole assembly comprising:

multiple sensor modules;

a first processor including definitions of a first model and configured to determine model parameters of the first model that model drilling of a system to which the bottom hole assembly is attached based on information received from the multiple sensor modules during a drilling operation; and

a communication apparatus configured to transmit the model parameters to a control unit at a surface location during the drilling operation;

wherein the model parameters are functions of data received from the sensor modules and are used in the first model by the control unit to control the system based on the first model, wherein each model parameter depends on information received from the multiple sensor modules;

wherein the control unit includes a model-based control system configured to control the operation of a drilling rig based on the first model; and

wherein the model parameters are determined by setting a function describing the first model to zero and including the information received form the multiple sensor modules in the function.

8. The bottom hole assembly of claim 7, wherein the communication apparatus is a pulser configured to transmit the model parameters through drilling mud.

9. The bottom hole assembly of claim 8, in combination with the control unit.

10. The bottom hole assembly of claim 7, wherein the control unit is located at a surface location and the bottom hole assembly is located in a down hole region.

11. The bottom hole assembly of claim 7, wherein the communication apparatus generates electromagnetic energy and transmits the model parameters through a drill string.

12. A method of modeling a parameter of a system in real time, the method comprising:

forming a first model of the system, the model modeling torsional oscillations of a drill string and including model parameters and operating conditions;

providing definitions of the model parameters to a processor located in a bottom hole assembly;

receiving, at the processor, measured values from multiple sensor modules in the bottom hole assembly during a drilling operation;

calculating the model parameters in the processor during the drilling operation, wherein each model parameter depends on information received from the multiple sensor modules; and

transmitting the model parameters to a control unit during the drilling operation;

wherein the model parameters are functions of data received from the multiple sensor modules and are used by the control unit in the first model;

wherein the control unit includes a model-based control system configured to control the operation of a drilling rig based on the first model; and

wherein the model parameters are calculated by setting a function describing the first model to zero and including the information received from the multiple sensor modules in the function.

13. The method of claim 12, wherein transmitting includes transmitting through a mud-pulse telemetry system.

14. The method of claim 13, wherein the control unit is at a surface location and the bottom hole assembly is located in a downhole region.