Glow plug with pressure sensor

• US 10,253,982 B2
• Filed: 12/22/2014
• Issued: 04/09/2019
• Est. Priority Date: 12/22/2014
• Status: Expired due to Fees

• Current Assignee: NGK Spark PLUG Company Limited (Niterra Co., Ltd.)
• Original Assignee: NGK Spark PLUG Company Limited (Niterra Co., Ltd.)
• Inventors: Suzuki, Hiroyuki, Tsuchiya, Hiroki, Sassa, Akimitsu
• Primary Examiner(s): Ross, Dana
• Assistant Examiner(s): Mills, Jr., Joe E
• Application Number:
  US14/579,459
• Publication Number:
  US 20160177909A1
• Time in Patent Office: 1,569 Days
• Field of Search: 219270, 219260, 219267, 123145 A, 7311418, 7 3512
• CPC Class Codes: F23Q 2007/002 with sensing means
• CPC Class Codes: F23Q 2007/005 pressure sensors
• CPC Class Codes: F23Q 7/001 Glowing plugs for internal-combustion engines

Abstract

A glow plug includes a housing having an axial hole extending in an axial line direction; a ceramic heater that is relatively displaceable with respect to the housing along the axial line direction and has at least outer surface made of ceramic; and a pressure sensor fixed to the housing and configured to output a signal based on the relative displacement of the ceramic heater. A fixed member fixed to the ceramic heater while the ceramic heater is arranged to an inner circumference of the fixed member. A welded member is welded to an outer circumference of the fixed member. An inner circumferential surface of a portion of the fixed member to which at least the welded member is welded is spaced apart from the outer surface of the ceramic heater.

Claims

1. A glow plug with a pressure sensor comprising:

a cylindrical housing having an axial hole extending in an axial line direction;

a ceramic heater that is inserted into the axial hole so that at least a front end part of the ceramic heater protrudes from a front end of the housing, said ceramic heater being relatively displaceable with respect to the housing along the axial line direction, and having at least an outer surface made of ceramic;

a pressure sensor fixed directly or indirectly to the housing and configured to output a signal based on a relative displacement of the ceramic heater;

a fixed member fixed to the ceramic heater at a first joint portion while the ceramic heater is arranged to an inner circumference of the fixed member; and

a welded member welded to an outer circumference of the fixed member at a second joint portion, wherein

an inner circumferential surface of the second joint portion is spaced apart from the outer surface of the ceramic heater, and

the second joint portion is positioned rearward in the axial line direction with respect to the first joint portion.

2. The glow plug with the pressure sensor according to claim 1, further comprising:

a first fixed member fixed to the ceramic heater; and

a first welded member welded to an outer circumference of the first fixed member, wherein

the first fixed member is a cylindrical outer cylinder, and

the first welded member is a movable member that has one end side welded to the outer circumference of the outer cylinder and the other end side fixed to the housing, and is deformable along the axial line direction.

3. The glow plug with the pressure sensor according to claim 2, wherein the outer cylinder has a fixed outer diameter along the axial line direction.

4. The glow plug with the pressure sensor according to claim 1, wherein

the ceramic heater has a base member made of insulating ceramic and a heating element provided inside the base member,

the heating element has an electrode extraction part exposed in an outer surface of the base member,

the fixed member is a cylindrical ring member whose inner circumference is in contact with the electrode extraction part, and

the welded member is a transmission member that is welded to an outer circumference of the ring member and transfers a relative displacement of the ceramic heater to the pressure sensor.

5. The glow plug with the pressure sensor according to claim 2, wherein an inner most surface of the first welded member abuts an outer most surface of the first fixed member.

6. The glow plug with the pressure sensor according to claim 1, wherein a front end portion of the fixed member is located more frontward than a front end portion of the welded member.

7. The glow plug with the pressure sensor according to claim 1, wherein a rear end portion of the fixed member is located more frontward than a rear end portion of the welded member.

8. The glow plug with the pressure sensor according to claim 2, wherein any part of an outer diameter of the first fixed member is smaller than any part of an inner diameter of the first welded member.

9. The glow plug with the pressure sensor according to claim 4, wherein an inner surface of the ring member abuts an outer surface of the electrode extraction part.

10. The glow plug with the pressure sensor according to claim 1, wherein a front-most end of the welded member abuts a rear-facing end of the fixed member.

11. The glow plug with the pressure sensor according to claim 1, wherein a rear-most end of the fixed member abuts a front-facing end of the welded member.

13. The glow plug with the pressure sensor according to claim 1, wherein

the fixed member comprises a smaller diameter part and a larger diameter part, and

a portion of the larger diameter part is welded to the welded member to form the welding portion.

14. The glow plug with the pressure sensor according to claim 1, wherein the fixed member has a thin part whose inner diameter is larger than an inner diameter of a remaining portion of the fixed member.

15. The glow plug with the pressure sensor according to claim 14, wherein a distance between an inner surface of the thin part and the outer surface of the ceramic heater is in a range of 0.1 mm to 1.2 mm.

12. A glow plug with a pressure sensor comprising:

a cylindrical housing having an axial hole extending in an axial line direction;

a ceramic heater that is inserted into the axial hole so that at least a front end part of the ceramic heater protrudes from a front end of the housing, said ceramic heater being relatively displaceable with respect to the housing along the axial line direction, and having at least an outer surface made of ceramic;

a pressure sensor fixed directly or indirectly to the housing and configured to output a signal based on a relative displacement of the ceramic heater;

a fixed member fixed to the ceramic heater while the ceramic heater is arranged to an inner circumference of the fixed member; and

a welded member welded to an outer circumference of the fixed member, wherein

an inner circumferential surface of a portion of the fixed member, to which at least the welded member is welded, is spaced apart from the outer surface of the ceramic heater,

the ceramic heater has a base member made of insulating ceramic and a heating element provided inside the base member, an outer surface of the base member contacting an inner surface of the fixed member, and

the heating element has an electrode extraction part exposed in an outer surface of the base member.