Multiple slot place and pick carrier

• US 10,254,299 B2
• Filed: 10/11/2013
• Issued: 04/09/2019
• Est. Priority Date: 10/11/2012
• Status: Active Grant

• Current Assignee: Siemens Healthcare Diagnostics Incorporated (Siemens AG)
• Original Assignee: Siemens Healthcare Diagnostics Incorporated (Siemens AG)
• Inventors: Pollack, Benjamin S.
• Primary Examiner(s): Rodriguez, Saul
• Assistant Examiner(s): Jarrett, Ronald P
• Application Number:
  US14/434,570
• Publication Number:
  US 20150276774A1
• Time in Patent Office: 2,006 Days
• Field of Search: 422 63, 422 65, 422624
• CPC Class Codes: B65G 17/32 Individual load-carriers
• CPC Class Codes: B65G 47/90 Devices for picking-up and depositing articles or materials
• CPC Class Codes: G01N 2035/0406 Individual bottles or tubes
• CPC Class Codes: G01N 2035/0467 Switching points ("aiguillages")
• CPC Class Codes: G01N 2035/047 diverging, e.g. sending carriers to different analysers
• CPC Class Codes: G01N 35/0092 Scheduling
• CPC Class Codes: G01N 35/0099 comprising robots or similar manipulators robots per se B25J
• CPC Class Codes: G01N 35/02 using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations G01N35/0098 and G01N35/0099 take precedence
• CPC Class Codes: G01N 35/04 Details of the conveyor system G01N35/021 - G01N35/028 take precedence

Abstract

An automation system for use with in-vitro diagnostics includes a plurality of fluid containers configured to hold one or more fluids. The system includes a plurality of carriers having a plurality of slots configured to hold one of the plurality of fluid containers. The system also includes a place and pick device configured to place the plurality of fluid containers into the plurality of slots and remove the plurality of fluid containers from the plurality of slots. The system further includes a controller configured to control the place and pick device to place a first fluid container into an empty slot of a carrier of the plurality of carriers while a second fluid container is in an occupied slot and control the place and pick device to subsequently remove the second fluid container from the occupied slot of the carrier.

Claims

1. An automation system for use with in-vitro diagnostics comprising:

a track configured to provide one or more paths;

a storage area configured to hold a plurality of fluid containers;

a plurality of carriers configured to travel along the track, each carrier comprising a plurality of slots, wherein each slot is configured to hold fluid container;

a place and pick device configured to interact with the plurality of carriers according to steps of;

(i) retrieving a first fluid container of the plurality of fluid containers from the storage area,

(ii) placing the first fluid container into an empty slot of the plurality of slots of a carrier of the plurality of carriers before removing any fluid containers from each carrier, (iii) subsequently removing a second fluid container from an occupied one of the plurality of slots of the carrier, and

(iv) storing the second fluid container in the storage area;

a controller configured to control the movement of a carrier of the plurality of carriers, such that the carrier travels to the place and pick device with at least one empty slot and to direct the interaction between the place and pick device and the plurality of carriers; and

one or more sensors configured to sense which of the plurality of slots of each carrier is empty and which of the plurality of slots is occupied, wherein the controller uses this information to direct the interaction between the place and pick device and the plurality of carriers.

2. The automation system of claim 1, wherein at least one carrier of the plurality of carriers comprises the one or more sensors.

3. The automation system of claim 1, wherein the one or more sensors is configured to observe at least one carrier of the plurality of carriers.

4. The automation system of claim 1, wherein the controller is configured to direct at least one of the plurality of carriers to:

(i) a first carrier location for having the first fluid container placed into the empty slot; and

(ii) a second carrier location for having the second fluid container subsequently removed from the occupied slot.

5. The automation system of claim 1, wherein at least one carrier of the plurality of carriers comprises an onboard processor.

6. The automation system of claim 5, wherein the at least one carrier further comprises a transceiver configured to communicate with the onboard processor and the controller.

7. The automation system of claim 1, wherein the plurality of slots further comprises at least three slots.

8. The automation system of claim 1, further comprising:

a plurality of electromagnetic coils in at least one of the track and the plurality of carriers; and

a plurality of magnets in at least one of the other of the track and the plurality of carriers,

wherein the plurality of electromagnetic coils and the plurality of magnets are configured to propel the plurality of carriers along the track.

9. A system for transporting fluids in an in-vitro diagnostics environment comprising:

a carrier having;

a carrier body,

at least two slots, wherein each slot is configured to hold one of a plurality of fluid containers, each configured to hold one or more fluids, and

one or more sensors configured to sense which of the plurality of slots of each carrier is empty and which of the plurality of slots is occupied; and

a place and pick device configured to interact with the carrier according to processor controlled steps of;

(i) retrieving a first fluid container from a storage area,

(ii) placing the first fluid container into an empty slot of the carrier before removing any fluid containers from the carrier,

(iii) subsequently removing a second fluid container from an occupied slot of the carrier, and

(iv) storing the second fluid container in the storage area.

10. The carrier of claim 9, further comprising an onboard processor.

11. The carrier of claim 10, wherein the onboard processor is configured to direct the carrier to:

(i) a first carrier location for having a first fluid container placed into an empty slot; and

(ii) a second carrier location for having a second fluid container subsequently removed from an occupied slot.

12. The carrier of claim 9, further comprising a communications system configured to receive routing instructions, including:

(i) a first carrier location for having a first fluid container placed into an empty slot; and

(ii) a second carrier location for having a second fluid container subsequently removed from an occupied slot.

13. The carrier of claim 9, wherein the at least two slots further comprises at least three slots.

14. The carrier of claim 9, wherein the carrier is configured to be propelled along a track via magnetic forces.

15. A method for operating an in-vitro diagnostics system, comprising:

moving a plurality of carriers having a plurality of slots and configured to travel along a track;

directing a carrier of the plurality of carriers to a location along the track, wherein the carrier arrives at the location with an unoccupied slot;

sensing which of the plurality of slots of each carrier is occupied;

retrieving a first fluid container of the plurality of fluid containers from the storage area, using a place and pick device,

placing the first fluid container, using the place and pick device, into an empty slot of the carrier at the location, before removing any fluid containers from the carrier, while a second fluid container is in an occupied slot;

removing the second fluid container, using the place and pick device, from the occupied slot of the carrier subsequent to placing the first fluid container into the empty slot; and

storing the second fluid container in the storage area, using the place and pick device, wherein a controller is configured to determine the moving, directing, placing, and removing operations to provide at least one empty slot in the carrier of the plurality of carriers at the place and pick device.

16. The method of claim 15, further comprising directing the carrier to a second location along the track prior to removing the second fluid container from the occupied slot of the carrier.