Armored optical fiber cable

• US 10,254,494 B2
• Filed: 09/12/2017
• Issued: 04/09/2019
• Est. Priority Date: 08/09/2013
• Status: Active Grant

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Inventors: Gimblet, Michael John, Greenwood, III, Julian Latelle, Sandate Aguilar, Mario Sergio, McAlpine, Warren Welborn
• Primary Examiner(s): Stahl, Michael
• Application Number:
  US15/702,201
• Publication Number:
  US 20180011274A1
• Time in Patent Office: 574 Days
• Field of Search: None
• CPC Class Codes: G02B 6/441 built up from sub-bundles G02B6/4429, G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/4413 Helical structure
• CPC Class Codes: G02B 6/4431 with provision in the protective covering, e.g. weak line, for gaining access to one or more fibres, e.g. for branching or tapping break-out terminations G02B6/4471
• CPC Class Codes: G02B 6/4432 with fibre reinforcements
• CPC Class Codes: G02B 6/4433 Double reinforcement laying in straight line with optical transmission element
• CPC Class Codes: G02B 6/4434 Central member to take up tensile loads
• CPC Class Codes: G02B 6/4435 Corrugated mantle
• CPC Class Codes: G02B 6/44384 the means comprising water blocking or hydrophobic materials G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/4488 using metallic tubes

Abstract

An optical communication cable subassembly includes a cable core having optical fibers each comprising a core surrounded by a cladding, buffer tubes surrounding subsets of the optical fibers, and a binder film surrounding the buffer tubes. Armor surrounds the cable core, the binder film is bonded to an interior of the armor, and water-absorbing powder particles are provided on an interior surface of the binder film.

Claims

1. An optical communication cable subassembly, comprising:

(A) a cable core, comprising;

(i) optical fibers each comprising a core surrounded by a cladding; and

(ii) buffer tubes surrounding subsets of the optical fibers; and

(iii) a binder film surrounding the buffer tubes;

(B) armor surrounding the cable core, wherein the binder film is bonded to an interior of the armor; and

(C) water-absorbing powder particles provided on an interior surface of the binder film.

2. The optical communication cable subassembly of claim 1, wherein the binder film comprises a polymer as the primary constituent thereof.

3. The optical communication cable subassembly of claim 2, wherein the polymer of the binder film is either polyethylene or polypropylene.

4. The optical communication cable subassembly of claim 2, wherein the binder film is continuous peripherally around the buffer tubes, forming a continuous closed loop when viewed in cross-section, and continuous lengthwise along a length of the cable that is at least 10 meters.

5. The optical communication cable subassembly of claim 1, wherein the binder film has an outer surface and the armor has an inside surface, and wherein the outer surface of the binder film is bonded to the inside surface of armor layer via at least one of a glue, a bonding agent, and chemical adhesion.

6. The optical communication cable subassembly of claim 1, wherein the armor is a metallic armor.

7. The optical communication cable subassembly of claim 1, wherein at least some of the powder particles are partially embedded in the binder film.

8. The optical communication cable of claim 1, wherein the armor comprises a corrugated metal sheet having a lateral edge.

9. An optical communication cable comprising:

a jacket having an inner surface defining a channel;

a plurality of optical transmission elements located within the channel;

a binder film surrounding the plurality of optical transmission elements, wherein the binder film is formed from a polymer material having a Young'"'"'s modulus of 3 gigapascals or less and a thickness 0.5 mm or less; and

an armor layer located within the channel and surrounding the binder film, wherein the binder film is bonded to the armor layer.

10. The optical communication cable of claim 9, wherein the armor layer is bonded to the jacket.

11. The optical communication cable of claim 10, wherein the binder film binds the plurality of optical transmission elements together, wherein the bonding between the binder film and the armor layer and the bonding between the armor layer and the jacket allows the optical transmission elements to be accessed via a single action that opens the jacket, the armor layer and the binder film.

12. The optical communication cable of claim 9, further comprising at least one elongate member embedded in the jacket to facilitate tearing of the jacket for access to the plurality of optical transmission elements located within the channel.

13. The optical communication cable of claim 9, wherein the armor layer is comprised of a metal.

14. The optical communication cable of claim 13, wherein the armor layer is a corrugated metal material.

15. The optical communication cable of claim 9, further comprising particles of water-blocking materials embedded in the binder film.

16. The optical communication cable of claim 9, wherein at least one of the plurality of optical transmission elements comprises an optical fiber surrounded by a buffer tube, wherein the binder film includes an inner surface, and the inner surface of the binder film directly contacts an outer surface of the buffer tube.

17. The optical communication cable of claim 9, wherein the binder film is bonded to the armor via a binding agent.