LED device

• US 10,256,376 B1
• Filed: 02/08/2018
• Issued: 04/09/2019
• Est. Priority Date: 01/16/2018
• Status: Active Grant

• Current Assignee: Leedarson Lighting Company Limited (Leedarson IoT Technology Inc.)
• Original Assignee: Leedarson Lighting Company Limited (Leedarson IoT Technology Inc.)
• Inventors: Chen, Yanbiao, Cao, Liangliang, Chen, Huiwu, Wang, Qiyuan
• Primary Examiner(s): Williams, Joseph L
• Assistant Examiner(s): Diaz, Jose M
• Application Number:
  US15/892,344
• Time in Patent Office: 425 Days
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 33/486 adapted for surface mounting
• CPC Class Codes: H01L 33/504 Elements with two or more wavelength conversion materials
• CPC Class Codes: H01L 33/505 characterised by the shape, e.g. plate or foil
• CPC Class Codes: H01L 33/508 having a non-uniform spatial arrangement or non-uniform concentration, e.g. patterned wavelength conversion layer, wavelength conversion layer with a concentration gradient of the wavelength conversion material
• CPC Class Codes: H01L 33/60 Reflective elements
• CPC Class Codes: H01L 33/62 Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls

Abstract

A LED device includes LED chips mounted on a substrate, a first fluorescent layer, a second fluorescent layer and a package housing. The LED chips emit a blue light. The first fluorescent layer has a first side facing to the LED chips for converting the blue light to a red light. The second fluorescent layer has a first side attached to a second side of the first fluorescent layer for converting the blue light to a red light emitted from a second side of the second fluorescent layer. The package housing holds the substrate and the first fluorescent layer.

Claims

1. A LED device, comprising:

a LED module comprising a first group of LED chips and a second group of LED chips mounted on a substrate for emitting an original light of an original spectrum;

a first fluorescent layer facing to the first group of LED chips for converting the original light to a first output light of a first spectrum;

a second fluorescent layer facing to the second group of LED chips for converting the original light to a second output light of a second spectrum;

a package housing for holding the substrate, the first fluorescent layer and the second fluorescent layer, wherein the first spectrum is partially overlapped with an excitation spectrum of the second fluorescent layer,

wherein the first fluorescent layer and the second fluorescent layer have phosphor material, and the phosphor material has larger density near bottom than top in the first fluorescent layer and the second fluorescent layer.

2. The LED device of claim 1, wherein the package housing has a first container and a second container for placing the first fluorescent layer and the second fluorescent layer respectively.

3. The LED device of claim 1, wherein the package housing has more than two containers for placing the first fluorescent layers and the second fluorescent layer arranged in interleaved manner.

4. The LED device of claim 1, wherein there is a separating component for preventing the first output light to emit into the second fluorescent layer.

5. The LED device of claim 4, wherein the separating component has a reflecting surface for reflecting and guiding the first output light to a predetermined direction.

6. The LED device of claim 1, wherein the package housing has multiple side walls for reflecting and directing the first output light and the second output light to predetermined directions.

7. The LED device of claim 6, wherein the side walls comprise a convex structure engaging the first fluorescent layer.

8. The LED device of claim 6, wherein the side walls comprise a concave structure engaging the first fluorescent layer.

9. The LED device of claim 1, wherein the first fluorescent layer has a first convex surface on top of the first fluorescent layer, the second fluorescent layer has a second convex surface on top of the second fluorescent layer.

10. The LED device of claim 9, wherein the first convex surface and the second convex surface forming lens guiding the first output light and the second output light for mixing the first output light and the second output light.

11. The LED device of claim 1, wherein the first fluorescent layer has a first concave surface on top of the first fluorescent layer, and the second fluorescent layer has a second concave surface on top of the second fluorescent layer.

12. The LED device of claim 1, wherein the first output light, the second light and the original light not absorbed by the first fluorescent layer and the second fluorescent layer form an overall output spectrum of a white light.

13. The LED device of claim 12, wherein the first fluorescent layer and the second fluorescent layer both comprise red phosphor material for generating 640-650 nm output light.

14. The LED device of claim 12, wherein the first fluorescent layer and the second fluorescent layer both comprise red phosphor material for generating 628-635 nm output light.

15. The LED device of claim 1, wherein the original spectrum is substantially corresponding to a blue light, the first spectrum is substantially corresponding to a green light, and the second spectrum is substantially corresponding to a red light.

16. The LED device of claim 1, wherein the original spectrum is substantially corresponding to a ultraviolet light, the first fluorescent layer comprises green phosphor material and blue phosphor material for generating a green light and a blue light, the second fluorescent layer comprises red phosphor material for generating a red light.

17. The LED device of claim 1, wherein the original spectrum is substantially corresponding to a ultraviolet light, the first fluorescent layer comprises green phosphor material and red phosphor material for generating a green light and a red light, the second fluorescent layer comprises blue phosphor material for generating a blue light.

18. The LED device of claim 1, wherein the second fluorescent layer has a larger area than the first fluorescent layer.

19. The LED device of claim 1, wherein the second group of LED chips have more LED chips than the first group of LED chips.