DC-DC converter with polarity reversal protection

• US 10,256,736 B2
• Filed: 10/23/2013
• Issued: 04/09/2019
• Est. Priority Date: 10/23/2012
• Status: Active Grant

• Current Assignee: Bucher Hydraulics AG (Bucher Industries AG)
• Original Assignee: Schmidhauser AG (Lenze AG /Mair/)
• Inventors: Schekulin, Dirk, Gross, Silvia, Haertsch, Chris, Bisig, Thomas, Itten, Alex, Cavin, Pierre
• Primary Examiner(s): Ahmed, Yusef A
• Application Number:
  US14/438,161
• Publication Number:
  US 20150280589A1
• Time in Patent Office: 1,994 Days
• CPC Class Codes: H02H 11/003 using a field effect transistor as protecting element in one of the supply lines
• CPC Class Codes: H02H 7/1213 for DC-DC converters
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/33546 with automatic control of the output voltage or current H02M3/33561 takes precedence
• CPC Class Codes: H02M 3/33576 having at least one active switching element at the secondary side of an isolation transformer

Abstract

A DC-DC converter includes a first half-bridge circuit, a second half-bridge circuit, at least one transformer having at least one primary winding and at least one secondary winding, wherein the first and second half-bridge circuits are designed to generate an AC voltage at the at least one primary winding, and a rectifier circuit having an output terminal. The output terminal includes a first output terminal pole and a second output terminal pole. The rectifier circuit includes at least one rectifier element. The rectifier circuit is designed to rectify a voltage present at the at least one secondary winding and to output it at the output terminal. The rectifier circuit includes a polarity reversal protection transistor, the collector-emitter path of which or the drain-source path of which is looped in between a terminal of the at least one rectifier element and the first or the second output terminal pole of the output terminal.

Claims

1. A DC-DC converter, comprising:

a first asymmetrical half-bridge circuit,

a second asymmetrical half-bridge circuit,

a transformer comprising first and second primary windings and first and second secondary windings, wherein the first asymmetrical half-bridge circuit is configured to generate an AC voltage at the first primary winding, and wherein the second asymmetrical half-bridge circuit is configured to generate an AC voltage at the second primary winding, and

a rectifier circuit comprising

an output terminal, wherein the output terminal comprises a first output terminal pole and a second output terminal pole, and

two rectifier elements in the form of a first diode and a second diode,

wherein the rectifier circuit is configured to rectify voltages present at the first and second secondary windings and to output a rectified voltage at the output terminal,

wherein the rectifier circuit further comprises a polarity reversal protection transistor,

wherein a drain-source path of the polarity reversal protection transistor is directly electrically connected to a cathode of the first diode and to a cathode of the second diode, and

wherein the drain-source path of the polarity reversal protection transistor is looped in between the cathodes of the first and second diodes and the first output terminal pole or the second output terminal pole of the output terminal,

wherein a first terminal of the first secondary winding is electrically connected to an anode of the first diode, and the drain-source path of the polarity reversal protection transistor and an inductor are looped in between the cathode of the first diode and the first output terminal pole of the output terminal,

wherein a first terminal of the second secondary winding is electrically connected to an anode of the second diode,

wherein the cathode of the first diode and the cathode of the second diode are electrically connected,

wherein the second terminal of the first secondary winding, the second terminal of the second secondary winding and the second output terminal pole of the output terminal are electrically connected,

wherein a constant voltage is applied to a gate terminal of the polarity reversal protection transistor, such that the polarity reversal protection transistor blocks a polarity-reversed voltage at the output terminal, and

wherein the two rectifier elements and the polarity reversal protection transistor are integrated into a power module.

2. The DC-DC converter as claimed in claim 1, wherein MOSFETs are used as switches in the first and second asymmetrical half-bridge circuits.

3. The DC-DC converter as claimed in claim 1, wherein the constant voltage to be applied to the gate terminal of the polarity reversal protection transistor, such that the polarity reversal protection transistor blocks a polarity-reversed voltage at the output terminal, is chosen depending on an interconnection of the polarity reversal protection transistor.