Load control device for a light-emitting diode light source

• US 10,257,897 B2
• Filed: 04/16/2018
• Issued: 04/09/2019
• Est. Priority Date: 05/29/2013
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Gredler, Timothy P., Zartman, Matthew R.
• Primary Examiner(s): Vu, Jimmy T
• Application Number:
  US15/953,812
• Publication Number:
  US 20180235047A1
• Time in Patent Office: 358 Days
• Field of Search: 315200 R, 315209 R, 315291, 315297, 315299, 315307, 315308
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/335 Pulse-frequency modulation [PFM]
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 47/24 Circuit arrangements for protecting against overvoltage
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A load control device for controlling the intensity of a lighting load, such as a light-emitting diode (LED) light source, may include a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage, a load regulation circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the lighting load, and a control circuit operatively coupled to the load regulation circuit for pulse width modulating or pulse frequency modulating the load current to control the intensity of the lighting load to a target intensity. The control circuit may control the intensity of the lighting load by pulse width modulating the load current when the target intensity is above a predetermined threshold and control the intensity of the lighting load by pulse frequency modulating the load current when the target intensity is below the predetermined threshold.

Claims

1. A light-emitting diode (LED) driver for controlling an intensity of an LED light source, the LED driver comprising:

an LED drive circuit configured to control a magnitude of a load current conducted through the LED light source, the LED drive circuit including a regulation transistor adapted to be coupled in series with the LED light source, the regulation transistor having a gate configured to receive a gate voltage; and

a control circuit operatively coupled to the regulation transistor of the LED drive circuit, the control circuit configured to adjust the magnitude of the load current to control the intensity of the LED light source to a target intensity, the control circuit configured to adjust a frequency and an on time of the gate voltage received by the gate of the regulation transistor to adjust the intensity of the LED light source;

wherein the control circuit is configured to control the intensity of the LED light source by maintaining the frequency of the gate voltage constant and adjusting the on time of the gate voltage when the target intensity is greater than a predetermined threshold, and adjusting the frequency of the gate voltage when the target intensity is less than the predetermined threshold.

2. The LED driver of claim 1, wherein the control circuit is configured to maintain the frequency of the gate voltage at a predetermined frequency and adjust the on time of the gate voltage between a maximum on time and a minimum on time when the target intensity is greater than the predetermined threshold.

3. The LED driver of claim 2, wherein the control circuit is configured to maintain the on time of the gate voltage at the minimum on time and adjust the frequency of the gate voltage between the predetermined frequency and a minimum frequency when the target intensity is less than the predetermined threshold.

4. The LED driver of claim 3, wherein the control circuit is configured to fade the intensity of the LED light source from an initial intensity greater than the predetermined threshold over a period of time by decreasing the on time of the gate voltage when the target intensity is greater than the predetermined threshold and decreasing the frequency of the gate voltage when the target is less than the predetermined threshold.

5. The LED driver of claim 3, wherein the control circuit is configured to maintain the frequency of the gate voltage at a minimum frequency and adjust the on time of the gate voltage when the target intensity is less than a minimum intensity, wherein the minimum intensity is less than the predetermined threshold.

6. The LED driver of claim 1, wherein the control circuit is configured to generate a control signal for controlling the gate voltage to render the regulation transistor conductive and non-conductive.

7. The LED driver of claim 6, wherein the control circuit is configured to control the intensity of the LED light source by maintaining a frequency of the control signal constant and adjusting an on time of the control signal when the target intensity is greater than the predetermined threshold, and adjusting the frequency of the control signal when the target intensity is less than the predetermined threshold.

8. The LED driver of claim 6, wherein the LED drive circuit further comprises a dimming transistor operatively coupled to the gate of the regulation transistor for rendering the regulation transistor conductive and non-conductive in response to the control signal.

9. The LED driver of claim 1, further comprising:

a power converter circuit configured to generate a DC bus voltage;

wherein the LED drive circuit is configured to receive the DC bus voltage.

10. The LED driver of claim 9, wherein the control circuit is configured to maintain the frequency of the gate voltage constant, maintain an on time of the gate voltage constant, and decrease a magnitude of the DC bus voltage when the target intensity is less than a minimum intensity, wherein the minimum intensity is less than the predetermined threshold.

11. The LED driver of claim 9, wherein the power converter circuit comprises a flyback converter.

12. The LED driver of claim 1, further comprising:

a feedback circuit coupled in series with the regulation transistor for generating a feedback signal that indicates a magnitude of the load current;

wherein the control circuit is configured to adjust the on time of the gate voltage in response to the feedback signal when the target intensity is greater than the predetermined threshold.

13. The LED driver of claim 12, wherein the feedback circuit comprises a feedback resistor coupled in series with the regulation transistor and a filter circuit for generating a filtered signal from a voltage generated across the feedback resistor.

14. The LED driver of claim 1, further comprising:

a communication circuit configured to receive messages;

wherein the control circuit is configured to determine the target intensity in response to a message received via the communication circuit.

15. The LED driver of claim 1, further comprising:

a phase-control input circuit configured to receive a phase-control signal;

wherein the control circuit is configured to determine the target intensity in response to a conduction period of the phase-control signal.

16. The LED driver of claim 1, wherein the LED drive circuit comprises a buck converter.

17. The LED driver of claim 1, wherein the LED drive circuit comprises a linear regulator.

18. A method for controlling an intensity of a light-emitting diode (LED) light source, the method comprising:

receiving a target intensity for the LED light source;

generating a control signal for controlling a gate voltage received by a gate of a regulation transistor to adjust a magnitude of a load current conducted through the LED light source and control the intensity of the LED light source towards the target intensity;

when the target intensity is greater than a predetermined threshold, maintaining a frequency of a gate voltage constant and adjusting an on time of the gate voltage to control the intensity of the LED light source; and

when the target intensity is below the predetermined threshold, adjusting the frequency of the gate voltage to control the intensity of the LED light source.

19. The method of claim 18, further comprising:

when the target intensity is greater than the predetermined threshold, maintaining the frequency of the gate voltage at a predetermined frequency and adjusting the on time of the gate voltage between a maximum on time and a minimum on time.

20. The method of claim 19, further comprising:

when the target intensity is below the predetermined threshold, maintaining the on time of the gate voltage at the minimum on time and adjusting the frequency of the gate voltage between the predetermined frequency and a minimum frequency.