Smoking article

• US 10,258,079 B2
• Filed: 11/20/2015
• Issued: 04/16/2019
• Est. Priority Date: 03/16/2006
• Status: Active Grant

• Current Assignee: R J Reynolds Tobacco Company (R. J. Reynolds Tobacco)
• Original Assignee: R J Reynolds Tobacco Company (R. J. Reynolds Tobacco)
• Inventors: Banerjee, Chandra Kumar, Sears, Stephen Benson, Taylor, Joanne Naomi
• Primary Examiner(s): Felton, Michael J
• Application Number:
  US14/947,761
• Publication Number:
  US 20160073687A1
• Time in Patent Office: 1,243 Days
• Field of Search: None
• CPC Class Codes: A24B 15/165 comprising as heat source a carbon fuel or an oxidized or thermally degraded carbonaceous fuel, e.g. carbohydrates, cellulosic material
• CPC Class Codes: A24C 5/00 Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
• CPC Class Codes: A24D 1/08 with lighting means pyrophoric compositions C06C15/00; lighters per se F23Q
• CPC Class Codes: A24D 1/22 Cigarettes with integrated combustible heat sources, e.g. with carbonaceous heat sources
• CPC Class Codes: A24D 3/067 characterised by functional properties
• CPC Class Codes: A24D 3/16 of inorganic materials

Abstract

A smoking article, such as a cigarette, includes a carbonaceous heat source. A mouth end piece segment is located at the mouth end of the smoking article, and the mouth end piece segment allows the smoking article to be placed in the mouth of the smoker to be drawn upon. The smoking article further incorporates an aerosol-generating segment located between the heat generation segment and the mouth end piece segment. The aerosol-generating segment incorporates an aerosol-forming material (e.g., glycerin and flavors). The heat generation segment is in a heat exchange relationship with the aerosol-generating region such that heat generated by the burning fuel element acts to volatilize aerosol-forming material for aerosol formation. The carbonaceous heat source is in intimate contact with coarse, fine or ultrafine particles of materials such as cerium oxide, or mixtures of cerium oxide and palladium chloride.

Claims

1. A fuel element for a smoking article comprising:

an outer shell of a carbonaceous material and an inner core of carbonaceous material, the outer shell surrounding the inner core;

coarse, fine or ultrafine particles of cerium oxide; and

a metal halide,

wherein the carbonaceous material of the inner core is in intimate contact with both the coarse, fine or ultrafine particles of cerium oxide and the metal halide.

2. The fuel element of claim 1, wherein the fine or ultrafine particles of cerium oxide have average particle sizes ranging from about 1 nm to about 100 nm.

3. The fuel element of claim 1, wherein the coarse particles of cerium oxide have average particle sizes ranging from about 2.5 micrometers to about 200 micrometers.

4. The fuel element of claim 1, wherein the fine or ultrafine particles of cerium oxide have average particle sizes of greater than about 10 nm.

5. The fuel element of claim 1, wherein the fine or ultrafine particles of cerium oxide have average particle sizes of greater than about 50 nm.

6. The fuel element of claim 1, wherein the cerium oxide particles have an average particle sizes ranging from about 100 nm to about 2.5 micrometers.

7. The fuel element of claim 1, wherein the coarse, fine or ultrafine particles of cerium oxide are disposed on a metal oxide substrate.

8. The fuel element of claim 7, wherein the metal oxide substrate comprises titanium dioxide, aluminum oxide, copper oxide, individually or as combinations thereof.

9. The fuel element of claim 1, wherein an amount of metal halide and an amount of cerium oxide is present in a ratio from about 1:

2 to about 1;

10,000, on a weight basis.

10. The fuel element of claim 9, wherein the metal halide comprises a group VIII(B) metal chloride.

11. The fuel element of claim 10, wherein the group VIII(B) metal comprises platinum, palladium, or combinations thereof.

12. The fuel element of claim 11, wherein the group VIII(B) metal comprises palladium.

13. The fuel element of claim 1, wherein the coarse, fine or ultrafine particles of cerium oxide are mixed with the carbonaceous material of the inner core essentially homogeneously.

14. The fuel element of claim 1, further comprising an insulation layer surrounding the outer shell of the carbonaceous material.

15. The fuel element of claim 1, wherein the coarse, fine or ultrafine particles comprise from about 5 mg to about 20 mg of cerium oxide.

16. A method for making a fuel element for a smoking article, comprising:

forming a rod of an outer shell of carbonaceous material and an inner core of carbonaceous material, the outer shell surrounding the inner core;

applying cerium oxide particles to the carbonaceous material, wherein the particles have a size less than about 100 nm; and

applying a metal halide to the carbonaceous material such that the carbonaceous material of the inner core is in intimate contact with both the coarse, fine or ultrafine particles of cerium oxide and the metal halide.

17. The method of claim 16, further comprising disposing the coarse, fine or ultrafine particles of cerium oxide on a metal oxide substrate.

18. The method of claim 16, wherein the coarse, fine or ultrafine particles of cerium oxide are applied to the carbonaceous material of the inner core essentially homogeneously.

19. The method of claim 16, wherein the coarse, fine or ultrafine particles of cerium oxide are applied to the carbonaceous material of the inner core essentially randomly.

20. The method of claim 16, wherein the coarse, fine or ultrafine particles of cerium oxide are surface coated to the carbonaceous material.

21. The method of claim 16, further comprising forming an insulation layer surrounding the outer shell of the carbonaceous material.