Robotically controlling mechanical advantage gripping

• US 10,258,359 B2
• Filed: 07/21/2015
• Issued: 04/16/2019
• Est. Priority Date: 08/13/2014
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Kapadia, Jaimeen
• Primary Examiner(s): Stransky, Katrina M
• Application Number:
  US15/502,284
• Publication Number:
  US 20170231653A1
• Time in Patent Office: 1,365 Days
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 2017/00323 Cables or rods
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/2936 Pins in guiding slots
• CPC Class Codes: A61B 2017/2938 Independently actuatable jaw members, e.g. two actuating rods
• CPC Class Codes: A61B 2017/2939 Details of linkages or pivot points
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/35 for telesurgery
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 34/74 Manipulators with manual electric input means
• CPC Class Codes: A61B 90/37 Surgical systems with images on a monitor during operation

Abstract

An end effector of a surgical tool may include a housing, a jaw support shaft, jaw members, an articulation member, and cam pulleys. The jaw members may be supported on the support shaft and may be pivotable about a pivot axis. The articulation member may have a slot and include articulation pins extending from it that are coupled to the jaw members. The slot may be adapted to receive the jaw support shaft to support the articulation member between the jaw members. The articulation member may be rotatable about the jaw support shaft to articulate the jaw members relative to the longitudinal axis. The cam pulleys may be mounted to the housing and coupled to the jaw members. The cam pulleys may be rotatable about the pivot axis to pivot the pair of jaw members between open and closed conditions.

Claims

1. An end effector of a surgical tool, the end effector comprising:

a housing having proximal and distal ends, the housing defining a longitudinal axis that extends through the proximal and distal ends;

a jaw support shaft defining a pivot axis that extends therethrough;

a pair of jaw members supported on the jaw support shaft and being pivotable about the pivot axis;

an articulation member defining a slot therethrough and including a pair of articulation pins extending therefrom and coupled to the pair of jaw members, the slot adapted to receive the jaw support shaft to support the articulation member between the pair of jaw members, the articulation member being rotatable about the jaw support shaft to articulate the pair of jaw members relative to the longitudinal axis; and

a pair of cam pulleys mounted to the housing and coupled to the pair of jaw members, the pair of cam pulleys being rotatable about the pivot axis to pivot the pair of jaw members between open and closed conditions.

2. The end effector of claim 1, wherein at least a portion of at least one of the pair of articulation pins is positioned proximally of the pivot axis.

3. The end effector of claim 1, wherein at least a portion of at least one of the pair of articulation pins is positioned distally of the pivot axis.

4. The end effector of claim 1, wherein each of the pair of jaw members defines an arcuate slot therethrough, each arcuate slot adapted to receive the jaw support shaft, wherein the jaw support shaft is adapted to slide along the arcuate slots of the pair of jaw members to enable the pair of jaw members to pivot about the pivot axis.

5. The end effector of claim 1, wherein each jaw member of the pair of jaw members defines an articulation pin opening adapted to receive one of the pair of articulation pins to couple the articulation member to the pair of jaw members.

6. The end effector of claim 1, wherein the pair of jaw members is adapted to pivot to a jaw angle of about sixty degrees in response to rotation of at least one of the pair of cam pulleys.

7. The end effector of claim 6, wherein the pair of jaw members is adapted to articulate relative to the longitudinal axis to a yaw angle of about ninety degrees in response to rotation of the articulation member about the support shaft.

8. The end effector of claim 1, wherein each cam pulley of the pair of cam pulleys is coupled to at least one first cable and the articulation member is coupled to at least one second cable.

9. The end effector of claim 8, wherein the at least one first cable and the at least one second cable are coupled to at least one motor so that actuation of the at least one motor articulates and/or pivots the pair of jaw members.

10. The end effector of claim 1, wherein the pivot axis is transverse to the longitudinal axis.

11. The end effector of claim 1, wherein the pair of jaw members is pivotable about the pivot axis while in an articulated position relative to the longitudinal axis.

12. The end effector of claim 1, wherein the pair of jaw members is adapted to pivot to a jaw angle of about sixty degrees in response to rotation of at least one of the pair of cam pulleys.

13. The end effector of claim 12, wherein the pair of jaw members is adapted to articulate relative to the longitudinal axis to a yaw angle of about ninety degrees in response to rotation of the articulation member about the jaw support shaft.

14. An end effector for use and connection to a robot arm of a robotic surgical system, wherein the end effector is controlled by at least one cable extending from a motor of a control device of the robot surgical system, the end effector comprising:

a housing having proximal and distal ends, the housing defining a longitudinal axis that extends through the proximal and distal ends;

a jaw support shaft mounted to the housing and defining a pivot axis that extends therethrough;

a pair of jaw members supported on the jaw support shaft and being pivotable about the pivot axis;

an articulation member defining a slot therethrough and including a pair of articulation pins extending therefrom, the pair of articulation pins being adapted to couple to the pair of jaw members, the slot adapted to receive the jaw support shaft to support the articulation member between the pair of jaw members, the pivot axis of the jaw support shaft being longitudinally offset from at least one of the pair of articulation pins, the articulation member being rotatable about the jaw support shaft to articulate the pair of jaw members relative to the longitudinal axis; and

a pair of cam pulleys mounted to the housing and coupled to the pair of jaw members, the pair of cam pulleys being rotatable about the pivot axis to pivot the pair of jaw members between open and closed conditions.

15. The end effector of claim 14, wherein at least a portion of at least one of the pair of articulation pins is positioned proximally of the pivot axis.

16. The end effector of claim 14, wherein at least a portion of at least one of the pair of articulation pins is positioned distally of the pivot axis.

17. The end effector of claim 14, wherein each of the pair of jaw members defines an arcuate slot therethrough, each arcuate slot adapted to receive the support shaft, wherein the jaw support shaft is adapted to slide along the arcuate slots of the pair of jaw members to enable the pair of jaw members to pivot about the pivot axis.

18. The end effector of claim 14, wherein the pivot axis is transverse to the longitudinal axis.

19. The end effector of claim 14, wherein the pair of jaw members is pivotable about the pivot axis while in an articulated position relative to the longitudinal axis.

20. A method of actuating an end effector of a robotic surgical system, comprising:

rotating a cam pulley secured to a pair of jaw members to open or close the pair of jaw members about a pivot axis; and

rotating an articulation member positioned between the pair of jaw members to articulate the pair of jaw members relative to a longitudinal axis of the end effector with a pair of articulation pins that extends from the articulation member, wherein at least one of the pair of articulation pins is at least partially longitudinally offset from the pivot axis.