Apparatus and method for measuring surface topography optically

• US 10,258,437 B2
• Filed: 11/13/2017
• Issued: 04/16/2019
• Est. Priority Date: 07/03/2014
• Status: Active Grant

• Current Assignee: Align Technology Incorporated
• Original Assignee: Align Technology Incorporated
• Inventors: Atiya, Yossef, Verker, Tal
• Primary Examiner(s): Nguyen, Sang H
• Application Number:
  US15/811,365
• Publication Number:
  US 20180235738A1
• Time in Patent Office: 519 Days
• CPC Class Codes: A61B 1/000094 extracting biological structures
• CPC Class Codes: A61B 1/00011 characterised by signal transmission
• CPC Class Codes: A61B 1/00045 Display arrangement
• CPC Class Codes: A61B 1/0676 at distal tip of an endoscope
• CPC Class Codes: A61B 1/247 with means for viewing areas outside the direct line of sight, e.g. dentists' mirrors
• CPC Class Codes: A61B 2562/0233 Special features of optical sensors or probes classified in A61B5/00
• CPC Class Codes: A61B 5/0013 Medical image data A61B1/00011, A61B6/56, A61B8/56 take precedence
• CPC Class Codes: A61B 5/0022 Monitoring a patient using a global network, e.g. telephone networks, internet
• CPC Class Codes: A61B 5/0088 for oral or dental tissue
• CPC Class Codes: A61B 5/7228 Signal modulation applied to the input signal sent to patient or subject; demodulation to recover the physiological signal modulation H03C
• CPC Class Codes: A61C 1/088 Illuminating devices or attachments for examination of the mouth A61B1/24 and A61B1/06
• CPC Class Codes: A61C 9/0046 Data acquisition means or methods
• CPC Class Codes: A61C 9/0053 Optical means or methods, e.g. scanning the teeth by a laser or light beam
• CPC Class Codes: A61C 9/0066 Depth determination through adaptive focusing
• CPC Class Codes: G01B 11/24 for measuring contours or curvatures
• CPC Class Codes: G01B 11/25 by projecting a pattern, e.g. one or more lines, moiré fringes on the object G01B11/255 takes precedence ; image analysis for depth or shape recovery G06T7/50
• CPC Class Codes: G01B 11/30 for measuring roughness or irregularity of surfaces

Abstract

An apparatus is described for determining surface topography of a three-dimensional structure. The apparatus can include a probe and an illumination unit configured to output a plurality of light beams. In many embodiments, the apparatus includes a light focusing assembly. The light focusing assembly can receive and focus each of a plurality of light beams to a respective external focal point. The light focusing assembly can be configured to overlap the plurality of light beams within a focus changing assembly in order to move the external focal points along a direction of propagation of the light beams. The apparatus can include a detector having an array of sensing elements configured to measure a characteristic of each of a plurality of light beams returning from the illuminated spots and a processor coupled to the detector and configured to generate data representative of topography of the structure based on the measured characteristic.

Claims

1. A method of determining surface topography of a tooth, the method comprising:

generating an array of incident light beams on the structure using a light focusing assembly including one or more image space lenses and one or more object space lenses to receive and focus each of a plurality of light beams to a focal plane external to a probe sized to be inserted into an intraoral cavity of a patient, the light focusing assembly including a convergent lens, a divergent lens, one or more image space lenses and one or more object space lenses arranged along an optical path;

operating a focus changing assembly to displace the focal plane along a direction of propagation of the plurality of light beams, the focus changing assembly being located at back focal length of at least one of the one or more object spaced lenses along the optical path between the one or more image space lenses and the one or more object space lenses and including the convergent lens, the focus changing assembly configured to move the convergent lens relative to the divergent lens to displace the focal plane along the direction of propagation of the plurality of light beams;

measuring a characteristic of each of a plurality of light beams returning from the teeth; and

generating, with a processor, data representative of topography of the structure based on the measured characteristic.

2. The method of determining surface topography of a tooth of claim 1, wherein the convergent lens is a biconvex lens.

3. The method of determining surface topography of a tooth of claim 1, wherein the divergent lens is a biconcave lens.

4. The method of determining surface topography of a tooth of claim 1, wherein at least a portion of the focus changing assembly is located at a back focal length of an object spaced lens of the light focusing assembly in order to inhibit changes in spacing between external focal points of the plurality of light beams when the external focal points move along the direction of propagation of the light beams.

5. The method of determining surface topography of a tooth of claim 1, wherein the focus changing assembly is located along optical paths of the plurality of light beams such that a majority of the plurality of light beams overlaps with other light beams of the plurality along at least a portion of the focus changing assembly in order to inhibit changes in spacing between external focal points of the plurality of light beams when the external focal points move along the direction of propagation of the light beams.

6. The method of determining surface topography of a tooth of claim 1, wherein each of the plurality of light beams comprises a substantially collimated configuration upon entering the focus changing assembly and wherein the focus changing assembly similarly adjusts each of the plurality of light beams to a convergent configuration, a collimated configuration, or a divergent configuration upon exiting the focus changing assembly in order to move the external focal points along the direction of propagation of the light beams.

7. The method of determining surface topography of a tooth of claim 1, wherein the characteristic comprises an intensity.

8. The method of determining surface topography of a tooth of claim 1, wherein the one or more object space lenses is a telecentric lens and at least a portion of the focus changing assembly is located at a back focal length of the telecentric lens.

9. The method of determining surface topography of a tooth of claim 1, wherein the one or more image space lenses comprises a focal length and location arranged to overlap and substantially collimate the plurality of light beams passing through the focus changing assembly.

10. An intraoral scanning probe for determining surface topography of a tooth, comprising:

an illumination unit configured to output a plurality of light beams;

a light focusing assembly to receive and focus each of the plurality of light beams to a focal plane in order on the tooth, the light focusing assembly including a convergent lens, a divergent lens, one or more image space lenses and one or more object space lenses arranged along an optical path;

a focus changing assembly being located along the optical path between the one or more image space lenses and the one or more object space lenses and including the convergent lens, the focus changing assembly configured to move the convergent lens relative to the divergent lens in order to move the focal plane along a direction of propagation of the plurality of light beams, a portion of the focus changing assembly being located at a back focal length of one of the one or more object spaced lenses;

a detector having an array of sensing elements configured to measure a characteristic of each of a plurality of light beams returning from the tooth; and

a processor coupled to the detector and configured to generate data representative of topography of the structure based on the measured characteristic of each of the plurality of light beams returning from the tooth.

11. The intraoral scanning probe of claim 10, wherein the convergent lens is a biconvex lens.

12. The intraoral scanning probe of claim 10, wherein the divergent lens is a biconcave lens.

13. The intraoral scanning probe of claim 10, wherein at least a portion of the focus changing assembly is located at a back focal length of an object spaced lens of the light focusing assembly in order to inhibit changes in spacing between external focal points of the plurality of light beams when the external focal points move along the direction of propagation of the light beams.

14. The intraoral scanning probe of claim 10, wherein the focus changing assembly is located along optical paths of the plurality of light beams such that a majority of the plurality of light beams overlaps with other light beams of the plurality along at least a portion of the focus changing assembly in order to inhibit changes in spacing between external focal points of the plurality of light beams when the external focal points move along the direction of propagation of the light beams.

15. The intraoral scanning probe of claim 10, wherein each of the plurality of light beams comprises a substantially collimated configuration upon entering the focus changing assembly and wherein the focus changing assembly similarly adjusts each of the plurality of light beams to a convergent configuration, a collimated configuration, or a divergent configuration upon exiting the focus changing assembly in order to move the external focal points along the direction of propagation of the light beams.

16. An intraoral scanning probe for determining surface topography of a tooth, comprising:

an illumination unit configured to output a plurality of light beams to propagate toward the tooth along an optical path;

a light focusing assembly including a convergent lens and a divergent lens and operable to vary a distance between the convergent lens and divergent lens to focus the plurality of light beams to a plurality of focal planes on the tooth external to the probe, the light focusing assembly being configured to overlap the plurality of light beams toward a system aperture disposed between the convergent lens and an objective lens of the probe;

a detector having an array of sensing elements configured to measure a characteristic of each of a plurality of light beams returning from the tooth; and

a processor coupled to the detector and configured to generate data representative of topography of the structure based on measured characteristic of each of the plurality of light beams returning from the tooth.

17. The intraoral scanning probe of claim 16, wherein the characteristic comprises an intensity.

18. The intraoral scanning probe scanning probe of claim 16, wherein the convergent lens is a biconvex lens.

19. The intraoral scanning probe scanning probe of claim 16, wherein the divergent lens is a biconcave lens.

20. The intraoral scanning probe of claim 16, wherein the divergent lens is disposed between the convergent lens and a face of the probe disposed towards the focal planes.