Method of producing fabric for airbag

• US 10,259,421 B2
• Filed: 12/12/2017
• Issued: 04/16/2019
• Est. Priority Date: 12/17/2012
• Status: Active Grant

• Current Assignee: Asahi Kasei Kabushiki Kaisha
• Original Assignee: Asahi Kasei Kabushiki Kaisha
• Inventors: Ise, Fumiaki
• Primary Examiner(s): Singh-Pandey, Arti
• Application Number:
  US15/839,651
• Publication Number:
  US 20180099636A1
• Time in Patent Office: 490 Days
• CPC Class Codes: B60R 2021/23509 Fabric
• CPC Class Codes: B60R 21/235 characterised by their material
• CPC Class Codes: D03D 1/02 Inflatable articles
• CPC Class Codes: D03D 15/283 synthetic polymer-based, e.g. polyamide or polyester fibres cellulose-based artificial fibres D03D15/225
• CPC Class Codes: D03D 15/49 textured chenille D03D27/18; curled; crimped
• CPC Class Codes: D03D 15/573 Tensile strength
• CPC Class Codes: D03D 47/32 by liquid jet
• CPC Class Codes: D06C 15/00 Calendering, pressing, ironing, glossing or glazing textile fabrics for making patterns or designs D06C23/00
• CPC Class Codes: D06C 15/08 Rollers therefor

Abstract

The purpose of the present invention is to provide a method of producing a fabric for an air bag that, during high-pressure deployment at high speed, maintains low air permeability as an air bag and is capable of maintaining the low air permeability even after exposure to heat. This method of producing a fabric for an air bag comprises the steps of: 1) weaving with high tension warp threads at 0.20 cN/dtex to 0.65 cN/dtex in a water jet loom, 2) carrying out a washing treatment step at 80° C. or lower or not carrying out a washing step, 3) drying at a temperature of 110° C. or lower, and 4) carrying out calendering processing.

Claims

1. A method for producing a woven fabric for an air bag composed of synthetic fibers as a warp thread and weft thread, the method comprising:

1) weaving with high tension warp threads at 0.20 cN/dtex to 0.65 cN/dtex in a water jet loom,

2) carrying out a washing treatment step at 80°

C. or lower or not carrying out a washing step,

3) drying at a temperature of 110°

C. or lower, and

4) carrying out a calendering processing,

wherein the contact angle of a circumscribed circle at intersecting sections where the warp thread and weft thread come in contact in a cross-section of the fabric is 80°

or more in both the warp thread direction and the weft thread direction, and

wherein the radius of a circumscribed circle is 380 μ

m or less in both the warp thread direction and the weft thread direction.

2. The method according to claim 1, wherein an increase in air permeability after exposing the fabric to heat treatment at 140°

C. for 100 hours is six-fold or less.

3. The method according to claim 1 or 2, wherein the fabric contains an oil component from 0.03% by weight to 0.3% by weight when it is extracted with cyclohexane.

4. The method according to claim 1 or 2, wherein dimensional stability of the fabric at 120°

C. is within ±

4%.

5. The method according to claim 1 or 2, wherein the fabric is imprinted with a bar code.