Membrane pump

• US 10,260,493 B2
• Filed: 09/17/2015
• Issued: 04/16/2019
• Est. Priority Date: 09/17/2014
• Status: Active Grant

• Current Assignee: KNF Flodos AG
• Original Assignee: KNF Flodos AG
• Inventors: Kaufmann, Stephan
• Primary Examiner(s): Freay, Charles G
• Application Number:
  US14/856,976
• Publication Number:
  US 20160076529A1
• Time in Patent Office: 1,307 Days
• Field of Search: 4174132, 4174772
• CPC Class Codes: F04B 43/0054 particularities of the flexible members
• CPC Class Codes: F04B 43/02 having plate-like flexible members, e.g. diaphragms F04B43/14 takes precedence
• CPC Class Codes: F04B 43/14 having plate-like flexible members

Abstract

The invention relates to a diaphragm pump (109) having a pump housing (1) on which a disposable cell (2) is releasably fixable, which disposable cell has a first and a second cell wall (3, 4) which (3, 4) define an operating space (5) between them, and having an operating diaphragm (6) which (6) is drivingly connected to an oscillating stroke drive and which (6) is releasably coupleable with the flexible first cell wall (3) on its diaphragm flat side remote from the stroke drive. It is characteristic to the diaphragm pump (109) according to the invention that at least one outlet port (12) in the operating diaphragm (6) is provided with a return flow obstructer or a return flow preventer for evacuating the dead space (11) arranged between it and the first cell wall (3) (cf. FIG. 1).

Claims

1. A diaphragm pump (101, 102, 107, 109, 116, 123) comprising:

a pump housing (1),

a disposable cell (2) that is releasably fixable to the pump housing, said disposable cell has a flexible first cell wall and a second cell wall (3, 4) which define an operating space (5) therebetween,

an oscillating stroke drive,

an operating diaphragm (6) drivingly connected to the oscillating stroke drive, said operating diaphragm (6) is connected at an operating diaphragm edge region to the pump housing and releasably coupleable with the flexible first cell wall (3) on a diaphragm flat side remote from the stroke drive, and

at least one outlet port (12) is defined through the operating diaphragm (6) in an area radially inwardly from the operating diaphragm edge region providing a communication path into an interior of the pump housing on an opposite side of the operating diaphragm from the first flexible cell wall, and a return flow obstructer or a return flow preventer is connected to the operating diaphragm in the interior of the pump housing for evacuating a dead space (11) arranged between the operating diaphragm (6) and the flexible first cell wall (3).

2. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall and the second cell wall (3, 4) each include an edge region at which they are clamped to the pump housing to define the operating space (5).

3. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall and the second cell wall (3, 4) are connected together so as to be fluid-tight in an edge region which defines the operating space (5).

4. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall (3) lies against the operating diaphragm (6) during a downward movement of the operating diaphragm (6) to a bottom dead center.

5. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall (3) is releasably coupleable with the operating diaphragm (6) by negative pressure.

6. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall (3) is releasably coupleable with the operating diaphragm (6) by adhesion.

7. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall (3) is releasably coupleable with the operating diaphragm (6) by prestressing thereof via an elasticity of the flexible first cell wall (3) itself in a direction of the operating diaphragm (6).

8. The diaphragm pump as claimed in claim 1, wherein the return flow obstructer provided in the at least one outlet port (12) is formed as a nozzle or as a narrowing of a cross section in the outlet port (12).

9. The diaphragm pump as claimed in claim 1, wherein the return flow obstructer is provided in the at least one outlet port (12) and comprises a non-return valve which is movable from a closed position against a restoring force into an open position which opens in a direction opposite the dead space (11).

10. The diaphragm pump as claimed in claim 1, wherein the return flow obstructer is provided in the at least one outlet port (12), and the return flow obstructer has a valve body which is movable between the open position and the closed position.

11. The diaphragm pump as claimed in claim 10, wherein the valve body is connected integrally to an elastic material of the operating diaphragm (6).

12. The diaphragm pump as claimed in claim 1, wherein the return flow preventer comprises a duckbill valve or a flutter valve.

13. The diaphragm pump as claimed in claim 10, wherein the valve body remains in a closed position during a downward movement of the operating diaphragm (6) to a bottom dead center due to a mass inertia and is moved into an open position during a stroke movement toward to a top dead center.

14. The diaphragm pump as claimed in claim 10, wherein a restoring force acting on the valve body is applied by at least one resiliently elastic or rubber-elastic restoring element or by an elasticity of the valve body itself.

15. The diaphragm pump as claimed in claim 14, wherein the at least one restoring element (15) comprises a compression spring.

16. The diaphragm pump as claimed in claim 1, wherein the stroke drive comprises an eccentric drive.

17. The diaphragm pump as claimed in claim 1, wherein the stroke drive comprises a linear drive.

18. The diaphragm pump as claimed in claim 1, wherein the stroke drive comprises an electric or hydraulic stroke drive.

19. The diaphragm pump as claimed in claim 1, wherein a stroke movement of the stroke drive into a top dead center is effected by at least one lifting magnet and a downward movement of the operating diaphragm (6) into a bottom dead center is effected by a resiliently elastic or rubber-elastic restoring part.

20. The diaphragm pump as claimed in claim 1, wherein a stroke movement of the stroke drive into a top dead center is effected by a resiliently elastic or rubber-elastic restoring part and a downward movement of the operating diaphragm (6) into a bottom dead center is effected by at least one lifting magnet.

21. The diaphragm pump as claimed in claim 1, wherein the second cell wall (4) is formed by at least one part region of a side wall facing the first cell wall (3) of a dimensionally stable component of the disposable cell (2).

22. The diaphragm pump as claimed in claim 21, wherein the dimensionally stable component of the disposable cell (2) is formed by a single-part plastics material block.

23. The diaphragm pump as claimed in claim 22, wherein the dimensionally stable component (2) has interconnected part elements (22, 23) which a pump inlet (7) and a pump outlet (9) penetrate, and at least one inlet valve (8) and at least one outlet valve (10) are provided in a separating plane of the interconnected part elements (22, 23).

24. The diaphragm pump as claimed in claim 23, wherein the at least one inlet valve (8) or the at least one outlet valve (10) or both comprise flutter valves.

25. The diaphragm pump as claimed in claim 1, further comprising a clamping device, and the disposable cell (2) is releasably fixable on the pump housing (1) without any tools by the clamping device (209, 216, 223).

26. The diaphragm pump as claimed in claim 25, wherein the clamping device (209, 216, 223) has a pivot lever (24) which (24) is held so as to be pivotable on the pump housing (1) and is movable between a release position and a hold position.

27. The diaphragm pump as claimed in claim 25, wherein the pump housing (1) has first and second housing parts (25, 26), between which the disposable cell (2) is releasably clampable.

28. The diaphragm pump as claimed in claim 27, wherein the first and second housing parts (25, 26) are movable by the clamping device (209, 216, 223) between a holding position where they are brought closer together and a release position where they are correspondingly spaced apart from one another.

29. The diaphragm pump as claimed in claim 27, wherein the first housing part (25) receives the stroke drive therein, and the second housing part (26) is a cover of the diaphragm pump.

30. The diaphragm pump as claimed in claim 27, wherein the second housing part (26) has a recess (27) into which the disposable cell (2) is insertable in a positive-locking manner.

31. The diaphragm pump as claimed in claim 30, wherein the disposable cell (2) protrudes into the recess (27) for as long as there is overpressure in the operating space (5).

32. The diaphragm pump as claimed in claim 27, wherein positioning aids which secure an established relative position between the first housing part (25) and the disposable cell (2) are provided between the first housing part (25) and the disposable cell (2).

33. The diaphragm pump as claimed in claim 26, wherein the pivot lever (24) of the clamping device (223) is a toggle lever.

34. The diaphragm pump as claimed in claim 33, wherein the pivot lever (24), is held in a self-locking pivot position above a dead center of the toggle lever in the hold position of the clamping device (223).

35. The diaphragm pump as claimed in claim 34, wherein the pivot lever (24) is movable from the hold position into the release position of the clamping device (209, 216) against a restoring force of at least one resiliently elastic or rubber-elastic restoring element (30).

36. The diaphragm pump as claimed in claim 33, wherein the pivot lever (24) is pivotable about a pivot axis (29) which is formed as an eccentric.

37. The diaphragm pump as claimed in claim 26, wherein the pivot lever (24) is bow-shaped and clamps or fixes the disposable cell (2) on the pump housing (1) with a cross web thereof in the hold position of the clamping device (209, 216, 233).

38. The diaphragm pump as claimed in claim 1, wherein the diaphragm pump has a pump control, and a data storage unit is provided on the disposable cell (2) for storing specific data of the disposable cell (2), the pump control interacts with a reader unit in a region of the pump housing (1), said reader unit communicates with the pump control and reads information from the data storage unit on the disposable cell (2).

39. The diaphragm pump as claimed in claim 38, wherein the data storage unit and the reader unit interact with one another in a wireless manner.