Optical sensor

• US 10,261,182 B2
• Filed: 04/03/2015
• Issued: 04/16/2019
• Est. Priority Date: 10/05/2012
• Status: Active Grant

• Current Assignee: Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: Hanada, Kaname, Chiku, Shinichiro, Yamasaki, Tsutomu, Sonoda, Tomiya
• Primary Examiner(s): Lee, John R
• Application Number:
  US14/678,072
• Publication Number:
  US 20150212208A1
• Time in Patent Office: 1,474 Days
• CPC Class Codes: G01S 17/04 Systems determining the presence of a target
• CPC Class Codes: G01S 7/4813 Housing arrangements
• CPC Class Codes: G01S 7/4814 of transmitters alone
• CPC Class Codes: G01S 7/4816 of receivers alone
• CPC Class Codes: H01L 2924/1815 Shape
• CPC Class Codes: H01L 31/0203 Containers; Encapsulations , e.g. encapsulation of photodiodesfor photovoltaic devices H01L31/048; for organic photosensitive devices H10K30/80
• CPC Class Codes: H01L 31/02327 the optical elements being integrated or being directly associated to the device, e.g. back reflectors optical coatings H01L31/0216
• CPC Class Codes: H01L 31/173 formed in, or on, a common substrate
• CPC Class Codes: Y02E 10/52 PV systems with concentrators

Abstract

A light-emitting element and a light-receiving element are provided on a surface of a substrate. The light-emitting element and the light-receiving element are sealed by transparent resin members and, respectively. A lens is provided at the transparent resin member at a position above the light-emitting element. The center of the lens and a mounting position of the light-emitting element are disposed being shifted from each other. With this, an optical axis of light outputted via the lens is slanted toward an opposite direction side with respect to the light-receiving element at a predetermined elevation angle. In this case, a beam divergence angle of light outputted from the lens is set to a predetermined value.

Claims

1. An optical sensor comprising:

a substrate;

a light-emitting element disposed on a surface of the substrate;

a light-receiving element disposed on the surface of the substrate and configured to detect a target object by receiving light emitted from the light-emitting element and reflected by the target object;

a lens disposed above the light-emitting element and having an optical axis, optical axis of the lens being offset from a center of the light-emitting element so that the optical axis of the light emitted from the light-emitting element and passing through the lens has an optical axis which tilts away from the optical axis of the lens in a direction moving away from the light-receiving element; and

a cover plate located above the light-emitting element, the light-receiving element and the lens such that at least some of the light emitted by the lens reflects off the cover plate; and

wherein the optical axis of the light passing through the lens has an elevation angle between 50 degrees and 89 degrees in a direction away from the light-receiving element and a beam divergence angle between 1.8 degrees and 20.3 degrees.

2. The optical sensor according to claim 1, wherein the lens has a radius and a mounting position of the light-emitting element is disposed on the surface of the substrate at a position shifted relative to the center of the lens that is closer to the light-receiving element in a range between 2% and 62% of the lens radius.

3. The optical sensor according to claim 1, wherein the lens comprises at least one of an aspherical lens and an asymmetric lens having different curvature in a front-rear direction and a left-right direction.

4. The optical sensor according to claim 1, wherein the lens comprises a radius between 0.21 mm and 0.48 mm.

5. The optical sensor according to claim 1, further including a transparent resin member located over the light-receiving element between the light-receiving element and the cover plate.

6. The optical sensor of claim 1 wherein the light-receiving element is a first light receiving element and the optical sensor further comprises a second light-receiving element disposed on the surface of the substrate and below the cover plate, the second light-receiving element being configured to detect the target object by receiving light passing through the lens and reflected by the target object, the light-emitting element being disposed at a position on the surface of the substrate that is not between the first and second light-receiving elements.

7. The optical sensor according to claim 6, wherein the optical axis of the light emitted by the lens has an elevation angle between 50 degrees and 89 degrees in a direction away from the first and second light-receiving elements and a beam divergence angle between 1.8 degrees and 20.3 degrees.

8. The optical sensor according to claim 7, wherein a mounting position of the light-emitting element is disposed on the surface of the substrate at a position shifted relative to a center of the lens that is closer to the plurality of light-receiving elements in a range between 2% and 62% of the lens radius.

9. The optical sensor according to claim 6, wherein the lens comprises at least one of an aspherical lens and an asymmetric lens having different curvature in a front-rear direction and a left-right direction.

10. An optical sensor comprising:

a substrate;

a light-emitting element disposed on a surface of the substrate;

a light-receiving element disposed on the surface of the substrate and configured to detect a target object by receiving light emitted from the light-emitting element and reflected by the target object;

a refractive-index medium disposed above the light-emitting element, the refractive index medium having a planar sloped outer surface which is located directly above the light-emitting element and through which the light emitted by the light-emitting element passes, the light passing through the sloped outer surface having an optical axis which extends away from the light-receiving element; and

a cover plate located above the light-emitting element, the light-receiving element and the refractive index medium, the relative positions of the light-emitting element, the refractive index medium and the cove plate being such that at least some of the light emitted by the light-emitting element passes through the refractive-index medium and reflects off the cover plate.

11. The optical sensor according to claim 10, wherein a height of the sloped outer surface, relative to the substrate, decreases towards the light-receiving element.

12. The optical sensor according to claim 11, wherein the optical axis of the light passing through the sloped outer surface has an elevation angle between 47 degrees and 57 degrees in a direction away from the light-receiving element and a beam divergence between 29 degrees and 42 degrees.

13. The optical sensor according to claim 10, wherein the optical axis of the light passing through the sloped outer surface has an elevation angle between 47 degrees and 57 degrees in a direction away from the light-receiving element and a beam divergence between 29 degrees and 42 degrees.

14. The optical sensor according to claim 10, wherein the optical axis of the light output by the sloped outer surface has an elevation angle between 47 degrees and 57 degrees in a direction away from at least one of the plurality of light-receiving element and a beam divergence between 29 degrees and 42 degrees.

15. The optical sensor according to claim 10, further including a transparent resin member located over the light-receiving element between the light-receiving element and the cover plate.