Method for fabricating an emissive display using laminated printed color conversion phosphor sheets
First Claim
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1. A method for fabricating an emissive display, the method comprising:
- providing a backplane having a top surface with a first number of light emitting diode (LED) devices formed in an array and configured to emit light in a visible spectrum with a first color;
mixing a phosphor material with a binder to yield a phosphor mixture as follows;
mixing a first phosphor material configured to emit light in the visible spectrum with a second color different than the first color;
mixing a second phosphor material configured to emit light in the visible spectrum with a third color, different than the first and second colors;
inking a pattern plate with the phosphor mixture to yield a phosphor ink pattern as follows;
forming a first pattern with a first plurality of phosphor dots made from the first phosphor material;
forming a second pattern comprising a second plurality of phosphor dots made from the second phosphor material;
transferring the phosphor ink pattern to a transparent substrate top surface to yield a pattern of a second number of phosphor dots as follows;
transferring the first pattern of phosphor dots to a first transparent substrate top surface;
transferring the second pattern of phosphor dots to a second transparent substrate top surface;
aligning the transparent substrate so the pattern of the second number of phosphor dots overlies a subset of the first number of LED devices as follows;
aligning the first transparent substrate over the backplane so the phosphor dots overlie a second plurality of LED devices, less than the first plurality of LED devices;
aligning the second transparent substrate over the first transparent substrate so the phosphor dots overlie a third plurality of LED devices, different than the second plurality of LED devices and less than the first plurality of LED devices; and
,laminating a bottom surface of the transparent substrate to the backplane top surface as follows;
laminating a bottom surface of the first transparent substrate to the backplane top surface; and
,laminating a bottom surface of the second transparent substrate to the top surface of the first transparent substrate.
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Abstract
Embodiments are related generally to electronic displays and, more particularly, to emissive displays made with transparent sheets having phosphor dots on the surface for the purpose of color conversion.
24 Citations
5 Claims
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1. A method for fabricating an emissive display, the method comprising:
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providing a backplane having a top surface with a first number of light emitting diode (LED) devices formed in an array and configured to emit light in a visible spectrum with a first color; mixing a phosphor material with a binder to yield a phosphor mixture as follows; mixing a first phosphor material configured to emit light in the visible spectrum with a second color different than the first color; mixing a second phosphor material configured to emit light in the visible spectrum with a third color, different than the first and second colors; inking a pattern plate with the phosphor mixture to yield a phosphor ink pattern as follows; forming a first pattern with a first plurality of phosphor dots made from the first phosphor material; forming a second pattern comprising a second plurality of phosphor dots made from the second phosphor material; transferring the phosphor ink pattern to a transparent substrate top surface to yield a pattern of a second number of phosphor dots as follows; transferring the first pattern of phosphor dots to a first transparent substrate top surface; transferring the second pattern of phosphor dots to a second transparent substrate top surface; aligning the transparent substrate so the pattern of the second number of phosphor dots overlies a subset of the first number of LED devices as follows; aligning the first transparent substrate over the backplane so the phosphor dots overlie a second plurality of LED devices, less than the first plurality of LED devices; aligning the second transparent substrate over the first transparent substrate so the phosphor dots overlie a third plurality of LED devices, different than the second plurality of LED devices and less than the first plurality of LED devices; and
,laminating a bottom surface of the transparent substrate to the backplane top surface as follows; laminating a bottom surface of the first transparent substrate to the backplane top surface; and
,laminating a bottom surface of the second transparent substrate to the top surface of the first transparent substrate. - View Dependent Claims (2, 3, 4, 5)
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Specification