Flexible organic light emitting display device with encapsulation film and dam and method of fabricating the same

• US 10,263,217 B2
• Filed: 10/13/2016
• Issued: 04/16/2019
• Est. Priority Date: 10/28/2015
• Status: Active Grant

• Current Assignee: LG Display Co., Ltd.
• Original Assignee: LG Display Co., Ltd.
• Inventors: Lee, Jae-Young, Kim, Ji-Min, Kim, Gi-Youn, Oh, Sang-Hoon, Lee, Wan-Soo
• Primary Examiner(s): Malsawma, Lex
• Assistant Examiner(s): Jones, Eric W
• Application Number:
  US15/292,545
• Publication Number:
  US 20170125734A1
• Time in Patent Office: 915 Days
• Field of Search: 257 40, 257 59, 438149
• CPC Class Codes: H10K 2102/311 Flexible OLED
• CPC Class Codes: H10K 50/8426 Peripheral sealing arrangements, e.g. adhesives, sealants
• CPC Class Codes: H10K 50/8445 multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers
• CPC Class Codes: H10K 50/846 comprising getter material or desiccants
• CPC Class Codes: H10K 59/122 Pixel-defining structures or layers, e.g. banks
• CPC Class Codes: H10K 71/00 Manufacture or treatment specially adapted for the organic devices covered by this subclass
• CPC Class Codes: H10K 77/111 Flexible substrates
• CPC Class Codes: Y02E 10/549 Organic PV cells
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A flexible organic light emitting display (OLED) device includes a flexible substrate having a display area, a non-display area at a periphery of the display area and a folding region; at least one organic emitting diode on the flexible substrate in the display area; an encapsulation film covering the organic emitting diode; and a dam on the flexible substrate. The dam laterally surrounds the display area and includes: a first dam in the folding region; and a second dam outside the folding region, wherein the average thickness of the first dam is smaller than the average thickness of the second dam.

Claims

1. A flexible organic light emitting display (OLED) device, comprising:

a flexible substrate comprising;

a display area;

a non-display area at a periphery of the display area;

a non-folding region; and

a folding region;

at least one organic emitting diode on the flexible substrate in the display area;

an encapsulation film covering the organic emitting diode; and

a dam on the flexible substrate, the dam laterally surrounding the display area and comprising;

a first dam in the folding region, and absent in the non-folding region; and

a second dam in the non-folding region, and absent in the folding region,

wherein, in a direction perpendicular to a top surface of the flexible substrate, an average thickness of the first dam is smaller than the average thickness of the second dam,

wherein the first dam and the second dam are disposed on a same layer, and

wherein a lower surface of the first dam and a lower surface of the second dam have a same height from the flexible substrate in the perpendicular direction.

2. The flexible OLED device according to claim 1, wherein the encapsulation film comprises:

a first inorganic layer;

an organic layer on the first inorganic layer; and

a second inorganic layer on the organic layer,

wherein the dam laterally surrounds the organic layer, and

wherein the first inorganic layer and the second inorganic layer cover the dam.

3. The flexible OLED device according to claim 1, wherein each of the first dam and the second dam has a respective constant thickness.

4. The flexible OLED device according to claim 1, wherein:

the first dam comprises a first portion having a first thickness and a second portion having a second thickness; and

the first thickness is smaller than the second thickness.

5. The flexible OLED device according to claim 4, wherein the first dam comprises a convex portion and/or a concave portion.

6. The flexible OLED device according to claim 4, wherein the second portion of the first dam has a same thickness as the second dam.

7. The flexible OLED device according to claim 4, wherein the second portion of the first dam has a smaller thickness than the second dam.

8. The flexible OLED device according to claim 1, wherein:

the first dam includes a single layer; and

the second dam includes a lower layer and an upper layer.

9. The flexible OLED device according to claim 8, wherein the lower layer of the second dam and the first dam are one continuous layer.

10. The flexible OLED device according to claim 8, further comprising:

a bank layer surrounding each of a plurality of pixel regions defined in the display area; and

at least one spacer on the bank layer,

wherein the first dam is positioned at a same layer as the bank layer,

wherein the lower layer of the second dam is positioned at the same layer as the bank layer, and

wherein the upper layer of the second dam is positioned at a same layer as the spacer.

11. The flexible OLED device according to claim 1, wherein the first dam continuously covers the flexible substrate.

12. The flexible OLED device according to claim 1, wherein the first dam is partially removed and comprises dam patterns adapted for blocking flow of an organic material out of the display area.

13. The flexible OLED device according to claim 12, wherein the dam patterns comprise first dam patterns and second dam patterns spaced apart from each other and arranged in a zigzag shape.

14. A method of fabricating a flexible organic light emitting display device, comprising:

providing a flexible substrate comprising;

a display area;

a non-display area at a periphery of the display area;

a non-folding region; and

a folding region;

forming a dam surrounding the display area on the flexible substrate, the dam comprising;

a first dam in the folding region, and absent in the non-folding region; and

a second dam in the non-folding region, and absent in the folding region, an average thickness of the first dam being smaller than an average thickness of the second dam in a direction perpendicular to a top surface of the flexible substrate;

forming an emitting diode within the display area;

covering the display area and the non-display area with a first inorganic layer; and

covering the display area with an organic layer,

wherein a lower surface of the first dam and a lower surface of the second dam have a same height from the flexible substrate in the perpendicular direction.

15. The method according to claim 14, further comprising:

forming a second inorganic layer on the organic layer,

wherein the dam laterally surrounds the organic layer, and

wherein the first inorganic layer and the second inorganic layer cover the dam.

16. The method according to claim 14, wherein:

the first dam comprises a first portion having a first thickness and a second portion having a second thickness; and

the first thickness is smaller than the second thickness.

17. The method according to claim 16, wherein the second portion of the first dam has a same thickness as the second dam.

18. The method according to claim 16, wherein the second portion of the first dam has a smaller thickness than the second dam.

19. The method according to claim 14, wherein:

the first dam includes a single layer; and

the second dam includes a lower layer and an upper layer.

20. The method according to claim 14, wherein the first dam is partially removed and comprises dam patterns adapted for blocking flow of an organic material out of the display area.