Battery pack including fluid resistant over mold
First Claim
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1. A battery pack, comprising:
- a plurality of non-aqueous electrolyte battery cells, each of the plurality of non-aqueous electrolyte battery cells comprising two terminals, where a valley extends along a length of the battery pack between the two terminals of each of the plurality of non-aqueous electrolyte battery cells, the valley positioned at a first side of the battery pack;
a liquid cooling circuit including a liquid heat transfer medium, the liquid cooling circuit in thermal communication with at least one of the plurality of non-aqueous electrolyte battery cells;
electrical circuitry in electrical communication with the plurality of non-aqueous electrolyte battery cells, the electrical circuitry including;
a printed circuit board positioned at an exterior surface of a second side of the battery pack, where the second side of the battery pack is perpendicular to the first side of the battery pack, and where the second side of the battery pack is adjacent to the first side of the battery pack,a plurality of voltage sensing clips, where the plurality of voltage sensing clips is positioned at the first side of the battery pack, and where the plurality of voltage sensing clips is positioned within the valley, the plurality of voltage sensing clips electrically coupled to the printed circuit board, anda plurality of wires positioned within the valley, the plurality of wires being conductors, where the plurality of wires extends along the length of the battery pack, and where the plurality of wires further extends between the printed circuit board and the plurality of non-aqueous electrolyte battery cells, the plurality of wires wrapping around the battery pack from the first side of the battery pack to the second side of the battery pack; and
a fluid resistant over mold encapsulating at least a portion of the electrical circuitry away from the liquid heat transfer medium, the fluid resistant over mold encapsulating at least a portion of the plurality of wires that is extended between at least one of the plurality of non-aqueous electrolyte battery cells and the printed circuit board and that is outside a surrounding structure of the battery pack, the fluid resistant over mold providing a buffer between at least the portion of the plurality of the wires and the surrounding structure of the battery pack.
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Accused Products
Abstract
A battery pack for supplying energy to propel a vehicle is disclosed. In one example, a battery pack includes a thermoplastic over mold for providing resistance to liquid is disclosed. The battery pack may have increased resistance to battery pack degradation.
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Citations
20 Claims
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1. A battery pack, comprising:
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a plurality of non-aqueous electrolyte battery cells, each of the plurality of non-aqueous electrolyte battery cells comprising two terminals, where a valley extends along a length of the battery pack between the two terminals of each of the plurality of non-aqueous electrolyte battery cells, the valley positioned at a first side of the battery pack; a liquid cooling circuit including a liquid heat transfer medium, the liquid cooling circuit in thermal communication with at least one of the plurality of non-aqueous electrolyte battery cells; electrical circuitry in electrical communication with the plurality of non-aqueous electrolyte battery cells, the electrical circuitry including; a printed circuit board positioned at an exterior surface of a second side of the battery pack, where the second side of the battery pack is perpendicular to the first side of the battery pack, and where the second side of the battery pack is adjacent to the first side of the battery pack, a plurality of voltage sensing clips, where the plurality of voltage sensing clips is positioned at the first side of the battery pack, and where the plurality of voltage sensing clips is positioned within the valley, the plurality of voltage sensing clips electrically coupled to the printed circuit board, and a plurality of wires positioned within the valley, the plurality of wires being conductors, where the plurality of wires extends along the length of the battery pack, and where the plurality of wires further extends between the printed circuit board and the plurality of non-aqueous electrolyte battery cells, the plurality of wires wrapping around the battery pack from the first side of the battery pack to the second side of the battery pack; and a fluid resistant over mold encapsulating at least a portion of the electrical circuitry away from the liquid heat transfer medium, the fluid resistant over mold encapsulating at least a portion of the plurality of wires that is extended between at least one of the plurality of non-aqueous electrolyte battery cells and the printed circuit board and that is outside a surrounding structure of the battery pack, the fluid resistant over mold providing a buffer between at least the portion of the plurality of the wires and the surrounding structure of the battery pack. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A battery pack, comprising:
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a plurality of non-aqueous electrolyte battery cells, each of the plurality of non-aqueous electrolyte battery cells in the battery pack comprising a first terminal and a second terminal, where the first terminal and the second terminal of each of the plurality of non-aqueous electrolyte battery cells are positioned at a first side of the battery pack, where each of the plurality of non-aqueous electrolyte battery cells in the battery pack is coupled to a first bus bar and a second bus bar, where the plurality of non-aqueous electrolyte battery cells is electrically coupled to a printed circuit board, where the printed circuit board is positioned at an exterior of a surrounding structure at a second side of the battery pack, and where the second side of the battery pack extends in a plane perpendicular to the first side of the battery pack; a liquid cooling circuit including a liquid heat transfer medium, the liquid cooling circuit in thermal communication with at least one of the plurality of non-aqueous electrolyte battery cells; a plurality of voltage sensing clips that are in electrical communication with the plurality of non-aqueous electrolyte battery cells and the printed circuit board via a group of wires, where both the plurality of voltage sensing clips and the group of wires are positioned in a valley, the group of wires being conductors, and where the valley extends along a length of the battery pack, the valley formed between the first terminals and the second terminals at the first side of the battery pack, where the group of wires further extends from the valley at the first side of the battery pack to the printed circuit board at the second side of the battery pack, the group of wires wrapping around the battery pack from the first side of the battery pack to the second side of the battery pack; and a fluid resistant over mold positioned between the group of wires and an exterior surrounding structure of the battery pack, the fluid resistant over mold covering at least a portion of the group of wires that extends between at least one of the plurality of non-aqueous electrolyte battery cells and the printed circuit board and that is outside the surrounding structure of the battery pack, where the fluid resistant over mold is positioned between the group of wires and the liquid heat transfer medium and provides a buffer between the group of wires and the liquid heat transfer medium. - View Dependent Claims (9, 10, 11, 12, 13, 14, 15, 16)
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17. A battery pack, comprising:
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a plurality of non-aqueous electrolyte battery cells, each of the plurality of non-aqueous electrolyte battery cells comprising two terminals, where a valley extends a length of the battery pack between the two terminals of each of the plurality of non-aqueous electrolyte battery cells, where the two terminals of each of the plurality of non-aqueous electrolyte battery cells are positioned at a first side of the battery pack, and where the valley is positioned at the first side of the battery pack; a wiring harness positioned in the valley; a liquid cooling circuit including a liquid heat transfer medium, the liquid cooling circuit in thermal communication with at least one of the plurality of non-aqueous electrolyte battery cells; a group of wires and a plurality of voltage sensing clips, where the group of wires and the plurality of voltage sensing clips are both positioned in the valley, and where the group of wires and the plurality of voltage sensing clips are both in electrical communication with the plurality of non-aqueous electrolyte battery cells and a printed circuit board, the printed circuit board positioned at an exterior surface of a second side of the battery pack, the second side of the battery pack extending in a plane perpendicular to the first side of the battery pack, where the second side of the battery pack is adjacent to the first side of the battery pack, and the group of wires being conductors, where the group of wires is positioned in the wiring harness; and a fluid resistant over mold covering at least a portion of the group of wires, the fluid resistant over mold maintaining positions of at least the portion of the group of wires according to positions of at least a portion of the plurality of non-aqueous electrolyte battery cells, where the fluid resistant over mold encapsulates at least a section of the group of wires, where the group of wires extends between at least one of the plurality of non-aqueous electrolyte battery cells and the printed circuit board, where the group of wires wraps around the battery pack from the first side of the battery pack to the second side of the battery pack, and where the fluid resistant over mold is outside a surrounding structure of the battery pack, the fluid resistant over mold providing a buffer between at least the section of the group of wires and the surrounding structure of the battery pack. - View Dependent Claims (18, 19, 20)
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Specification