Busbar connector

• US 10,263,375 B1
• Filed: 07/23/2018
• Issued: 04/16/2019
• Est. Priority Date: 07/23/2018
• Status: Active Grant

• Current Assignee: Busstrut Corporation
• Original Assignee: Busstrut Corporation
• Inventors: Gellert, Gregory, Clark, Denver, Gellert, Larry M., Van Mercetta, Daryl
• Primary Examiner(s): Riyami, Abdullah A
• Assistant Examiner(s): Imas, Vladimir
• Application Number:
  US16/042,105
• Time in Patent Office: 267 Days
• Field of Search: 439110
• CPC Class Codes: H01R 25/142 Their counterparts
• CPC Class Codes: H01R 25/145 Details, e.g. end pieces or joints H01R25/147 takes precedence

Abstract

An apparatus includes first and second struts, each of which defines a channel and has an open side. The struts together define a juncture at which one of the struts crosses the other. First and second electrical contacts engage busbars in the channels. Wires interconnect the first electrical contacts with the second electrical contacts. A housing contains the wires. The housing has a first elongated portion reaching along the open side of the first strut in a direction from the first electrical contacts toward the juncture, a second elongated portion reaching along the open side of the second strut in a direction from the juncture toward the second electrical contacts, and a corner at which the first and second elongated portions meet in vertical alignment with the juncture.

Claims

1. An apparatus comprising:

a first strut that defines a first channel and has an open side, with first busbars contained in the first channel;

a second strut that defines a second channel and has an open side, with second busbars contained in the second channel, wherein the first and second struts together define a juncture at which the one of the struts crosses either above or below the other;

first electrical contacts engaging the first busbars within the first channel;

second electrical contacts engaging the second busbars within the second channel;

an array of wires interconnecting the first electrical contacts with the second electrical contacts; and

a wire management device supporting the array of wires in a configuration having a first section that reaches from the first electrical contacts horizontally along the open side of the first strut to the juncture, and having a second section that reaches from the juncture horizontally along the open side of the second strut to the second electrical contacts;

wherein the wire management device supports the first electrical contacts at a first fixed distance horizontally from the juncture, and supports the second electrical contacts at a second fixed distance horizontally from the juncture.

2. An apparatus as defined in claim 1, wherein the struts cross at the juncture at a right angle.

3. An apparatus as defined in claim 1, wherein the struts cross at the juncture at an acute angle.

4. An apparatus as defined in claim 1, wherein the wire management device includes a housing having a first elongated portion that contains the first electrical contacts and the first section of the wires, a second elongated portion that contains the second electrical contacts and the second section of the wires, and a corner at which the first and second elongated portions meet.

5. An apparatus as defined in claim 4, wherein the wire management device further includes a hinge interconnecting the first and second elongated portions of the housing for movement pivotally relative to one another.

6. An apparatus as defined in claim 4, wherein the first elongated portion of the housing is narrower than the first strut, and the second elongated portion of the housing is narrower than the second strut.

7. An apparatus as defined in claim 6, wherein the first elongated portion of the housing has a free end received within the open side of the first strut.

8. An apparatus as defined in claim 7, wherein the second elongated portion of the housing has a free end received within the open side of the second strut.

9. An apparatus comprising:

a first strut that defines a first channel and has an open side, with first busbars contained in the first channel;

a second strut that defines a second channel and has an open side, with second busbars contained in the second channel, wherein the first and second struts together define a juncture at which one of the struts crosses either above or below the other;

first electrical contacts engaging the first busbars within the first channel;

second electrical contacts engaging the second busbars within the second channel;

wires interconnecting the first electrical contacts with the second electrical contacts; and

a housing containing the wires, the housing having a first elongated portion reaching along the open side of the first strut in a direction from the first electrical contacts toward the juncture, a second elongated portion reaching along the open side of the second strut in a direction from the juncture toward the second electrical contacts, and a corner at which the first and second elongated portions meet in vertical alignment with the juncture.

10. An apparatus as defined in claim 9, further including a hinge interconnecting the first and second elongated portions of the housing for relative movement pivotally about a vertical axis at the corner of the housing.

11. An apparatus as defined in claim 9, wherein the first elongated portion of the housing is narrower than the first strut, and the second elongated portion of the housing is narrower than the second strut.

12. An apparatus as defined in claim 9, wherein the first elongated portion of the housing has a free end received within the open side of the first strut, and the second elongated portion of the housing has a free end received within the open side of the second strut.

13. An apparatus as defined in claim 12, wherein the first electrical contacts project outward from the free end of the first elongated portion of the housing, and the second electrical contacts project outward from the free end of the second elongated portion of the housing.

14. An apparatus as defined in claim 9, wherein both the first and second elongated portions of the housing project vertically and horizontally away from the corner of the housing.

15. An apparatus as defined in claim 9 further comprising a clamp securing the first and second struts together at the juncture, and a clip securing the housing to the clamp at the corner of the housing.

16. An apparatus comprising:

a first strut that defines a first channel and has an open side, with first busbars contained in the first channel;

a second strut that defines a second channel and has an open side, with second busbars contained in the second channel, wherein the first and second struts together define a juncture at which one of the struts crosses either above or below the other;

a housing comprising an inflexible structure having a first linear portion that is narrower than the first strut and reaches along the open side of the first strut in a direction toward the second strut, a second linear portion that is narrower than the second strut and reaches along the open side of the second strut in a direction away from the first strut, and a corner at which the first and second linear portions meet in vertical alignment with the juncture;

first electrical contacts projecting outward from the first linear portion of the housing into contact with the first busbars in the first channel;

second electrical contacts projecting outward from the second linear portion of the housing into contact with the second busbars in the second channel; and

wires reaching through the first linear portion of the housing from the first electrical contacts to the corner, and reaching further through the second linear portion of the housing from the corner to the second electrical contacts.

17. An apparatus as defined in claim 16, further including a hinge interconnecting the first and second linear portions of the housing for movement pivotally relative to one another.

18. An apparatus as defined in claim 17 wherein the hinge is located at the corner of the housing.

19. An apparatus as defined in claim 16, wherein the first linear portion of the housing has a free end received within the open side of the first strut, and the second linear portion of the housing has a free end received within the open side of the second strut.

20. An apparatus as defined in claim 19, wherein the first electrical contacts project outward from the free end of the first linear portion of the housing, and the second electrical contacts project outward from the free end of the second linear portion of the housing.

21. An apparatus as defined in claim 16, wherein both the first and second linear portions of the housing project vertically and horizontally away from the corner of the housing.