Circuit arrangement and method for gate-controlled power semiconductor devices

• US 10,263,506 B2
• Filed: 03/04/2016
• Issued: 04/16/2019
• Est. Priority Date: 03/05/2015
• Status: Active Grant

• Current Assignee: GE Energy Power Conversion Technology Limited (GE Vernova, Inc.)
• Original Assignee: GE Energy Power Conversion Technology Limited (GE Vernova, Inc.)
• Inventors: Brueckner, Thomas, Jakob, Roland
• Primary Examiner(s): Nguyen, Danny
• Application Number:
  US15/060,645
• Publication Number:
  US 20160261180A1
• Time in Patent Office: 1,138 Days
• Field of Search: 361 8, 361 62, 361 939
• CPC Class Codes: H02M 1/088 for the simultaneous control of series or parallel connected semiconductor devices
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 1/325 with means for allowing continuous operation despite a fault, i.e. fault tolerant converters
• CPC Class Codes: H02M 7/537 using semiconductor devices only, e.g. single switched pulse inverters
• CPC Class Codes: H03K 17/08104 in field-effect transistor switches H03K17/0812, H03K17/0814 take precedence
• CPC Class Codes: H03K 17/08116 in composite switches H03K17/0812, H03K17/0814 take precedence
• CPC Class Codes: H03K 17/08142 in field-effect transistor switches
• CPC Class Codes: H03K 17/08148 in composite switches
• CPC Class Codes: H03K 17/0822 in field-effect transistor switches
• CPC Class Codes: H03K 17/0828 in composite switches

Abstract

A switch module includes a collector connection, an emitter connection, and a gate connection. The switch module includes a plurality of parallel connected switching elements, e.g., insulated-gate bipolar transistors, each having a collector electrode electrically connected to the collector connection, an emitter electrode electrically connected to the emitter connection, and a gate electrode electrically connected to the gate connection. A fault protection device is operatively electrically connected between the gate connection and the switching elements and comprises passive electrical components which are selected such that in the event of a fault in at least one of the plurality of switching elements, a gate-emitter voltage is provided to the gate electrodes of non-faulty switching elements in a passive manner.

Claims

1. A switch module comprising:

a first connection, a second connection, and at least one control connection;

a plurality of parallel connected switching elements each having a first electrode electrically connected to the first connection, a second electrode electrically connected to the second connection, and a control electrode electrically connected to the at least one control connection; and

a fault protection device operatively electrically connected between the at least one control connection and the switching elements, wherein the fault protection device comprises passive electrical components which are selected such that in the event of a fault in at least one of the plurality of switching elements, a control voltage is provided to the control electrodes of non-faulty switching elements in a passive manner, which control voltage is sufficient to switch at least some of the non-faulty switching elements to a conducting state or to maintain them in a conducting state;

wherein the fault protection device comprises a resistance matrix that provides the control voltage to the control electrodes of the non-faulty switching elements, wherein the control voltage is greater than the turn-on threshold voltage of the switching elements and is provided in response to a defined turn-on voltage which is applied to the at least one control connection.

2. A switch module according to claim 1, wherein the switching elements are power semiconductor devices.

3. A switch module according to claim 1, further comprising a housing accommodating all of the switching elements, wherein the first and the second connections and the at least one control connection extend outside the housing.

4. A switch module according to claim 1, wherein the resistance matrix comprises a plurality of first resistances, each first resistance being electrically connected to the control electrode of a respective switching element.

5. A switch module according to claim 1, wherein the resistance matrix further comprises a plurality of second resistances, each second resistance being electrically connected between the control connection and one or more of the first resistances, wherein the switching elements electrically connected to a respective second resistance define a group of switching elements.

6. A switch module according to claim 1, comprising a plurality of control connections, each control connection being electrically connected to the control electrode of a respective switching element or to the control electrodes of a respective group of switching elements.

7. A switch module according to claim 1, wherein the fault protection device comprises a plurality of fuses or thermistors, each fuse or thermistor being electrically connected between the at least one control connection and the control electrode of a respective switching element or between the at least one control connection and the control electrodes of a respective group of switching elements.

8. A switch module according to claim 1, wherein the fault protection device comprises a plurality of capacitors, each capacitor being electrically connected between the at least one control connection and the control electrode of a respective switching element or between the at least one control connection and the control electrodes of a respective group of switching elements, wherein each capacitor is connected in parallel with a high-impedance bypass resistance.

9. A switch module according to claim 8, wherein the capacitance of the capacitors is selected so as not to cause any impermissible variation of the control voltage applied to the switching elements in normal operation, but to block direct current flowing into the control electrode of the faulty switching element in the event of a fault.

10. A power electronic module comprising:

a switch module according to claim 1; and

a drive unit comprising a power source, a drive output connected to the at least one control connection of the switch module, a drive resistor, and a controllable switch.

11. A power electronic module according to claim 10, wherein the drive unit is configured to detect a failure of at least one of the switching elements and in response to the detection to apply or keep applying a defined turn-on voltage to the at least one control connection.

12. A power electronic module according to claim 10, wherein the drive unit comprises a plurality of drive outputs, each drive output being connected to one of a plurality of control connections of the switch module, wherein each drive output has a respective drive resistor and is configured to apply the same turn-on to all of the control connections via the plurality of drive outputs irrespective of which switching element has failed.

13. A power electronic module according to claim 10, wherein the fault protection device comprises a resistance matrix with first resistances, wherein each first resistance is connected between a control electrode of a respective switching element and the at least one control connection, wherein the first resistances have substantially the same resistance R_int, and wherein the following condition is fulfilled:

R_int>

k×

R_tot/(V_G-on/V_GE-th−

(m−

k)/m),

where;

R_tot is the total effective drive resistance for the switch module in normal operation, which is defined by R_tot=R_G+R_int/m,

R_G is the drive resistance of the drive unit,

V_G-on is the turn-on voltage of the drive unit,

V_GE-th is the turn-on threshold voltage of the switching elements,

k is the number of faulty switching elements, and

m is the total number of switching elements within the switch module.

14. A power semiconductor module according to claim 10, wherein the fault protection device comprises a resistance matrix with first resistances connected to the control electrode of each switching element and second resistances, each second resistance being connected between the at least one control connection and one or more of the first resistances, wherein the switching elements connected to a respective second resistance define a group of switching elements, wherein in case of a fault in a switching element having a corresponding first resistance with resistance R_1j and a corresponding second resistance with resistance R_2i connected in series with the first resistance the following applies to the turn-on voltage V_G-on to be applied to the control connection to switch the non-faulty switching elements into a conducting state or to maintain them in a conducting state:

V_G-on>

V_GE-th×

(R_G+R_2i+R_1j)/(R_2i+R_1j),

where V_GE-th is the turn-on threshold voltage of the switching elements, and R_G is a drive resistance of the drive unit.