Vaporization device systems and methods

• US 10,264,823 B2
• Filed: 11/21/2017
• Issued: 04/23/2019
• Est. Priority Date: 12/23/2013
• Status: Active Grant

• Current Assignee: JUUL Labs, Inc. (PAX Labs, Inc.)
• Original Assignee: JUUL Labs, Inc. (PAX Labs, Inc.)
• Inventors: Monsees, James, Bowen, Adam, Christensen, Steven, Morenstein, Joshua, HibmaCronan, Christopher Nicholas
• Primary Examiner(s): Eom, Robert J
• Application Number:
  US15/820,354
• Publication Number:
  US 20180070647A1
• Time in Patent Office: 518 Days
• CPC Class Codes: A24F 40/10 Devices using liquid inhalable precursors
• CPC Class Codes: A24F 40/40 Constructional details, e.g. connection of cartridges and battery parts
• CPC Class Codes: A24F 40/42 Cartridges or containers for inhalable precursors
• CPC Class Codes: A24F 40/485 Valves; Apertures
• CPC Class Codes: A24F 40/53 Monitoring, e.g. fault detection
• CPC Class Codes: A61M 11/042 electrical
• CPC Class Codes: A61M 15/0015 located upstream of the dispenser, i.e. not traversed by the product
• CPC Class Codes: A61M 15/0016 located downstream of the dispenser, i.e. traversed by the product
• CPC Class Codes: A61M 15/002 with air flow regulating means
• CPC Class Codes: A61M 15/06 Inhaling appliances shaped like cigars, cigarettes or pipes
• CPC Class Codes: A61M 2016/0021 with a proportional output signal, e.g. from a thermistor
• CPC Class Codes: A61M 2205/128 with incorporated valves
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/3368 Temperature
• CPC Class Codes: A61M 2205/3606 cooled
• CPC Class Codes: A61M 2205/3653 by Joule effect, i.e. electric resistance
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2205/8237 Charging means
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection
• CPC Class Codes: H02J 7/0034 : using reverse polarity correcting or protecting circuits mechanical means of polarity protection H02J7/0045
• CPC Class Codes: H02J 7/0044 : specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: H05B 1/0244 : Heating of fluids H05B1/0247 takes precedence

Abstract

Cartridges for use with a vaporizer body are provided. In some implementations, a cartridge having a top end and a bottom end comprises a mouthpiece proximate to the top end, a transparent storage compartment configured to store vaporizable material, and a heater assembly attached to the transparent storage compartment at the bottom end. The heater assembly comprises a heating element, a pair of electrical contacts, a wick, and a heater chamber formed at least in part from two metal walls configured to provide a heat shield between the heating element and the storage compartment, coupled to the pair of electrical contacts. The pair of electrical contacts are disposed at the bottom end and are configured to complete an electrical circuit with the vaporizer body when the cartridge is inserted into the vaporizer body.

Claims

1. A cartridge for use with a vaporizer body, the cartridge having a top end and a bottom end opposite the top end, the cartridge comprising:

a mouthpiece proximate to the top end;

a transparent storage compartment configured to store a liquid vaporizable material; and

a heater assembly configured to attach to the transparent storage compartment at the bottom end, the heater assembly comprising;

a heater chamber formed at least in part from two metal walls;

a pair of electrical contacts, each contact of the pair of electrical contacts comprising an electrically conductive surface disposed at the bottom end, the pair of electrical contacts configured to complete an electrical circuit with the vaporizer body when the cartridge is inserted into the vaporizer body;

a wick, at least a portion of the wick disposed between the two metal walls; and

a resistive heating element coupled to each contact of the pair of electrical contacts, the resistive heating element in contact with the portion of the wick disposed between the two metal walls, the resistive heating element configured to heat the liquid vaporizable material to generate an aerosol, the two metal walls configured to provide a heat shield between the resistive heating element and the transparent storage compartment.

2. The cartridge of claim 1, wherein the pair of electrical contacts are configured to mate, to complete the electrical circuit, with a second pair of electrical contacts in a cartridge receptacle of the vaporizer body when the bottom end is received in the cartridge receptacle.

3. The cartridge of claim 1, wherein the transparent storage compartment comprises the liquid vaporizable material, and wherein the liquid vaporizable material comprises a nicotine formulation.

4. The cartridge of claim 1, wherein at least a second portion of the wick is disposed within the transparent storage compartment and configured to contact the liquid vaporizable material.

5. The cartridge of claim 1, wherein the transparent storage compartment comprises at least one condensation chamber through which the aerosol passes before delivery to a user, the at least one condensation chamber integral to the transparent storage compartment.

6. The cartridge of claim 1, wherein the heater assembly is attached to the bottom end by a snap-fit coupling.

7. The cartridge of claim 1, further comprising:

a condensation chamber formed between the mouthpiece and the transparent storage compartment, wherein the mouthpiece comprises an aerosol outlet in fluid communication with the condensation chamber.

8. The cartridge of claim 1, wherein the mouthpiece is fitted onto the transparent storage compartment with a snap-fit coupling and disposed to at least partially surround the transparent storage compartment.

9. The cartridge of claim 1, wherein the wick comprises at least one of silica fibers, cotton, ceramic, hemp, and stainless steel.

10. The cartridge of claim 1, wherein no cross section of the cartridge is circular.

21. The cartridge of claim 1, wherein the cartridge has a non-circular cross-section that is transverse to a dimension connecting the top end and the bottom end.

22. The cartridge of claim 21, wherein the non-circular cross-section is substantially rectangular.

11. An apparatus comprising:

a cartridge having a top end and a bottom end opposite the top end, the cartridge comprising;

a mouthpiece proximate to the top end of the cartridge;

a transparent storage compartment configured to store a liquid vaporizable material; and

a heater assembly configured to attach to the transparent storage compartment at the bottom end of the cartridge, the heater assembly comprising;

a heater chamber formed at least in part from two metal walls,

a first pair of electrical contacts disposed at the bottom end,

a wick, at least a portion of the wick disposed between the two metal walls,

a heating element electrically coupled to the first pair of electrical contacts and in contact with the portion of the wick disposed between the two metal walls, the two metal walls configured to provide a heat shield between the resistive heating element and the transparent storage compartment; and

a body comprising;

a cartridge receptacle for receiving the bottom end of the cartridge, and

a second pair of electrical contacts configured to complete an electrical circuit with the first pair of electrical contacts when the cartridge is received within the body.

12. The apparatus of claim 11, wherein the cartridge receptacle includes the second pair of electrical contacts, and wherein the first pair of electrical contacts are configured to mate with the first pair of electrical contacts to complete the electrical circuit.

13. The apparatus of claim 11, wherein the transparent storage compartment comprises the liquid vaporizable material, and wherein the liquid vaporizable material comprises a nicotine formulation.

14. The apparatus of claim 11, wherein at least a second portion of the wick is disposed within the transparent storage compartment and configured to contact the liquid vaporizable material.

15. The apparatus of claim 11, wherein the transparent storage compartment comprises at least one condensation chamber through which the aerosol passes before deliver to a user, the at least one condensation chamber integral to the transparent storage compartment.

16. The apparatus of claim 11, wherein the heater assembly is attached to the bottom end by a snap-fit coupling.

17. The apparatus of claim 11, wherein the cartridge further comprises a condensation chamber formed between the mouthpiece and the transparent storage compartment, and wherein the mouthpiece comprises an aerosol outlet in fluid communication with the condensation chamber.

18. The apparatus of claim 11, wherein the wick comprises at least one of silica fibers, cotton, ceramic, hemp, and stainless steel.

19. The apparatus of claim 11, further comprising an air inlet passage formed by assembly of the cartridge and the body.

20. The apparatus of claim 11, wherein no cross section of the apparatus is circular.