High frequency ultrasound transducer having an ultrasonic lens with integral central matching layer

• US 10,265,047 B2
• Filed: 03/12/2015
• Issued: 04/23/2019
• Est. Priority Date: 03/12/2014
• Status: Active Grant

• Current Assignee: FUJIFILM SonoSite, Inc. (Fujifilm Holdings Corporation)
• Original Assignee: FUJIFILM SonoSite, Inc. (Fujifilm Holdings Corporation)
• Inventors: Chaggares, Nicholas Christopher
• Primary Examiner(s): Kish, James
• Application Number:
  US14/656,602
• Publication Number:
  US 20150257734A1
• Time in Patent Office: 1,503 Days
• Field of Search: None
• CPC Class Codes: A61B 8/4272 involving the acoustic interface between the transducer and the tissue
• CPC Class Codes: B06B 1/067 which is used as, or combined with, an impedance matching layer
• CPC Class Codes: G10K 11/30 using refraction, e.g. acoustic lenses
• CPC Class Codes: H10N 30/04 Treatments to modify a piezoelectric or electrostrictive property, e.g. polarisation characteristics, vibration characteristics or mode tuning
• CPC Class Codes: H10N 30/06 Forming electrodes or interconnections, e.g. leads or terminals
• CPC Class Codes: Y10T 156/10 Methods of surface bonding and/or assembly therefor
• CPC Class Codes: Y10T 29/42 Piezoelectric device making

Abstract

High frequency ultrasound transducers configured for use with high frequency ultrasound diagnostic imaging systems are disclosed herein. In one embodiment, an ultrasound transducer includes a concave lens having an average thickness in a center portion that that is substantially equal to an odd multiple a ¼-wavelength of the center frequency of the ultrasound transducer.

Claims

1. An ultrasound transducer stack comprising:

a transducer layer configured to transmit ultrasound energy at a center frequency;

a lens layer secured to the transducer layer, wherein at least a portion of the lens layer has a concave recess with a length L measured in an elevation direction of the transducer stack and wherein a center portion of the concave recess has a length that is less than L and is defined between a center point of the concave recess and points outwardly therefrom in the elevation direction such that the center portion has an average thickness measured in an axial direction of the transducer stack that is substantially equal to one of 1, 3, 5 or 7 multiples of a ¼

wavelength of the center frequency of the transducer layer at a speed of sound in the lens material;

a first matching layer disposed between the transducer layer and the lens layer; and

a second matching layer disposed between the lens layer and the first matching layer, wherein the second matching layer comprises cyanoacrylate, and wherein the first matching layer and the second matching layer each have a thickness approximately ¼

-wavelength of the center frequency of the ultrasound energy from the transducer layer at the speed of sound in the lens material.

2. The ultrasound transducer stack of claim 1, wherein the center frequency at which the transducer layer is configured to transmit ultrasound energy is greater than 15 MHz, and wherein the lens layer is acoustically penetrable at frequencies greater than 15 MHz.

3. The ultrasound transducer stack of claim 1, wherein the average thickness of the center portion of the lens layer is ¼

of the wavelength of the center frequency of the ultrasound energy from the transducer layer at the speed of sound in the lens material.

4. The ultrasound transducer stack of claim 1, wherein the average thickness of the center portion of the lens layer is ¾

of the wavelength of the center frequency of the ultrasound energy from the transducer layer at the speed of sound in the lens material.

5. The ultrasound transducer stack of claim 1, wherein the lens layer has an acoustic impedance substantially different than an acoustic impedance of water.

6. An ultrasound system, comprising:

an ultrasound imaging system; and

an ultrasound transducer probe coupled to the imaging system and configured to transmit ultrasound energy at a center operating frequency toward a subject and receive ultrasound energy from the subject, wherein the ultrasound transducer probe includes;

one or more transducer elements configured to generate ultrasound energy at the center operating frequency; and

a lens layer, wherein at least a portion of the lens layer has a concave recess with a length L measured in an elevation direction of the transducer probe and a center region that is smaller than L measured in the elevation direction, wherein the average thickness of the lens in the center region as measured in an axial direction of the transducer probe is substantially equal to one of 1, 3, 5 or 7 multiples of ¼

wavelength of the center frequency of the ultrasound energy produced at a speed of sound in the lens layer.

7. The ultrasound system of claim 6, wherein the center operating frequency of the ultrasound energy transmitted is greater than 15 MHz, and wherein the lens layer is acoustically penetrable at frequencies greater than 15 MHz.

8. The ultrasound system of claim 7, wherein a reflection coefficient of the lens layer is less than 10%.

9. The ultrasound system of claim 6, wherein the average thickness of the center region of the lens layer is ¼

of the wavelength of the center frequency of the ultrasound energy transmitted.

10. The ultrasound system of claim 6, wherein the average thickness of the center region of the lens layer is ¾

of the wavelength of the center frequency of the ultrasound energy transmitted.

11. An ultrasound transducer stack, comprising:

a transducer layer comprising one or more ultrasound transducer elements configured to generate ultrasound energy at a center frequency of 15 MHz or greater;

a matching layer spaced apart from the transducer layer in an axial direction relative to the transducer stack; and

an acoustic lens having a front surface and a rear surface, wherein the rear surface of the lens is attached to the matching layer, wherein the front surface includes two flat side sections and a concave curved section extending therebetween in an elevation direction relative to the transducer stack, wherein the concave curved section includes a central area that is smaller than a length of the concave curved section as measured in the elevation direction with a first thickness at a center of the lens in the axial direction of the stack that is less than one of 1, 3, 5 or 7 multiples of ¼

-wavelength of the center frequency of the ultrasound energy generated at a speed of sound in the acoustic lens, wherein the thickness of the central area increases outwardly in the elevation direction to a pair of points where the thickness of the lens has a second thickness in the axial direction that is greater than said one of 1, 3, 5 or 7 multiples of ¼

-wavelength of the center frequency of the ultrasound energy generated at the speed of sound in the lens such that the average thickness of the central area of the lens in the axial direction is substantially equal said 1, 3, 5 or 7 multiples of ¼

-wavelength of the center frequency of the ultrasound energy generated by the transducer layer at the speed of sound in the lens.

12. The ultrasound transducer stack of claim 11, wherein the first thickness is between about 95% and 99.5% of said one of 1, 3, 5 or 7 multiples of the ¼

-wavelength of the center frequency, and wherein the second thickness is between about 100.5% and 105% of said one of 1, 3, 5 or 7 multiples of the ¼

-wavelength of the center frequency of the ultrasound energy generated.

13. An ultrasound transducer comprising:

a transducer layer configured to generate ultrasound energy at a center frequency; and

a lens layer coupled to the transducer layer, wherein the lens layer has a concave curvature in a direction normal to an axial direction of the transducer having a length L measured in an elevation direction of the transducer, and a center portion of the lens layer that is smaller than L with a central point where a thickness of the lens layer as measured in an axial direction of the transducer is between 95%-99.5% of one of 1, 3, 5 or 7 multiples of a ¼

wavelength of the center frequency of the ultrasound energy generated at a speed of sound in the lens layer and extending outwardly to points where the thickness of the lens layer is between 100.5 and 105% of said one of 1, 3, 5 or 7 multiples of a ¼

wavelength of the center frequency of the ultrasound energy generated at the speed of sound in the lens layer such that an average thickness of the lens layer in the center portion of the lens is substantially equal to said one of 1, 3, 5 or 7 multiples of the ¼

wavelength of the center frequency of the ultrasound energy generated by the transducer.