Surgical staples and staple cartridges

• US 10,265,065 B2
• Filed: 12/23/2013
• Issued: 04/23/2019
• Est. Priority Date: 12/23/2013
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Shelton, IV, Frederick E., Baxter, III, Chester O., Dunki-Jacobs, Adam R., Scheib, Charles J., Fox, William D., Stokes, Michael J., Dugan, John R.
• Primary Examiner(s): Valvis, Alexander
• Assistant Examiner(s): Ferrero, Eduardo R
• Application Number:
  US14/138,465
• Publication Number:
  US 20150173744A1
• Time in Patent Office: 1,947 Days
• Field of Search: 606219
• CPC Class Codes: A61B 17/064 Surgical staples, i.e. penetrating the tissue
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/0686 having a forming anvil staying below the tissue during stapling
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: Y10T 29/49995 Shaping one-piece blank by removing material

Abstract

A surgical staple and staple cartridge for removably storing the surgical staple. The surgical staple can comprise a plurality of separate and discrete staple drive surfaces. The staple drive surfaces can be configured to move along parallel paths in the staple cartridge. Additionally, the staple cartridge can comprise a staple cavity, and a plurality of lift planes can extend through the staple cavity.

Claims

1. A staple cartridge, comprising:

a cartridge body;

a staple cavity defined in the cartridge body;

a single staple removably positioned in the staple cavity, wherein the single staple comprises a plurality of lift surfaces, and wherein the lift surfaces are configured to move along parallel paths in the staple cartridge, and wherein the lift surfaces are longitudinally offset; and

a sled, comprising;

a first ramp configured to contact one of the plurality of lift surfaces; and

a second ramp configured to contact another of the plurality of lift surfaces, wherein the second ramp is laterally offset from the first ramp.

2. The staple cartridge of claim 1, wherein the single staple further comprises:

a base comprising an intermediate portion, wherein the intermediate portion further comprises an inclined lift surface; and

a pair of legs flanking the intermediate portion.

3. The staple cartridge of claim 2, wherein the staple cavity further comprises:

a proximal end;

a distal end; and

a longitudinal guide surface extending between the proximal end and the distal end, wherein the intermediate portion of the base is configured to translate along the longitudinal guide surface.

4. The staple cartridge of claim 2, wherein the base is configured to move along a first path, and wherein the pair of legs are configured to move along a second path that is parallel to the first path.

5. The staple cartridge of claim 1, wherein the plurality of lift surfaces comprises a first lift surface and a second lift surface, wherein the first lift surface further comprises a nub, and wherein the second lift surface further comprises an inclined surface.

6. The staple cartridge of claim 1, wherein the sled is configured to lift the lift surfaces along the parallel paths in the staple cartridge.

7. A staple cartridge, comprising:

a discrete surgical staple, comprising;

a first staple leg;

a second staple leg; and

a plurality of separate and distinct staple lift surfaces, wherein the separate and distinct staple lift surfaces are configured to move along parallel paths in the staple cartridge, and wherein the separate and distinct staple lift surfaces are longitudinally offset; and

a sled, comprising;

a first ramp configured to apply a first lifting force to one of the plurality of separate and distinct staple lift surfaces; and

a second ramp configured to apply a second lifting force to another of the plurality of separate and distinct staple lift surfaces, wherein the second ramp is laterally offset from the first ramp.

8. The staple cartridge of claim 7, wherein the separate and distinct staple lift surfaces are laterally offset.

9. A staple cartridge, comprising:

a discrete surgical staple, comprising;

a first staple leg;

a second staple leg; and

a base, wherein the first and second staple legs extend from the base, wherein the base comprises a plurality of separate and distinct staple lift surfaces, wherein the separate and distinct staple lift surfaces are configured to move along parallel paths in the staple cartridge and wherein the separate and distinct staple lift surfaces comprise a first separate and distinct lift surface and a second separate and distinct lift surface, wherein the first separate and distinct lift surface is aligned with the first staple leg, and wherein the second separate and distinct lift surface is offset from the first staple leg; and

a sled, comprising;

a first ramp configured to apply a first lifting force to one of the plurality of separate and distinct staple lift surfaces; and

a second ramp configured to apply a second lifting force to another of the plurality of separate and distinct staple lift surfaces, wherein the second ramp is laterally offset from the first ramp.

10. The staple cartridge of claim 9, wherein at least one of the plurality of separate and distinct staple lift surfaces comprises a nub.

11. The staple cartridge of claim 10, wherein at least one of the plurality of separate and distinct staple lift surfaces comprises an inclined surface.

12. The staple cartridge of claim 9, wherein the plurality of separate and distinct staple lift surfaces are integrally formed in the discrete surgical staple.

13. A staple cartridge assembly, comprising:

a proximal end;

a distal end;

a cartridge body;

a staple cavity defined in the cartridge body;

a single staple removably positioned in the staple cavity, wherein the single staple comprises a base comprising a first lift surface and a second lift surface, wherein the first lift surface and the second lift surface are longitudinally offset; and

a sled movable toward the distal end, wherein the sled comprises;

a first ramp configured to contact the first lift surface; and

a second ramp configured to contact the second lift surface, wherein the second ramp is laterally offset from the first ramp.

14. The staple cartridge assembly of claim 13, wherein the single staple further comprises:

a first staple leg extending from the base; and

a second staple leg extending from the base;

wherein the first lift surface is aligned with the first staple leg, and wherein the second lift surface is offset from the first staple leg.

15. The staple cartridge assembly of claim 13, wherein the first lift surface and the second lift surface are integrally formed in the single staple.