Apparatus and method for infusing fluid through a tube by appropriately heating the tube

• US 10,265,463 B2
• Filed: 09/14/2015
• Issued: 04/23/2019
• Est. Priority Date: 09/18/2014
• Status: Active Grant

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Biasi, John J., Gray, Larry B., Pawlowski, Daniel F.
• Primary Examiner(s): Flick, Jason
• Application Number:
  US14/853,300
• Publication Number:
  US 20160158437A1
• Time in Patent Office: 1,317 Days
• Field of Search: 604500
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2205/3368 Temperature
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: A61M 5/44 having means for cooling or heating the devices or media
• CPC Class Codes: F04B 43/0072 of tubular flexible members
• CPC Class Codes: F04B 43/0081 systems, control, safety measures
• CPC Class Codes: F04B 43/1223 the actuating elements, e.g. rollers, moving in a straight line during squeezing
• CPC Class Codes: F04B 53/08 Cooling; Heating; Preventing freezing
• CPC Class Codes: F04B 53/16 Casings; Cylinders; Cylinder liners or heads; Fluid connections

Abstract

A peristaltic pump disclosed herein includes a raceway, a plunger, a motor, and a heater. The raceway is configured to retain a tube (e.g., an IV tube). The plunger acts on the tube disposed within the raceway. The motor engages the plunger to actuate the plunger. The heater is disposed in thermal-conductive contact with the tube. That is, the heater, either through direct or indirect application, heats the tube.

Claims

1. A peristaltic pump, comprising:

a raceway configured to retain a tube;

a plunger configured to act on the tube disposed within the raceway;

a motor configured to engage the plunger to actuate the plunger;

a heater disposed in thermal-conductive contact with the tube; and

a rocker arm coupled to the plunger, wherein the heater is disposed between the rocker arm and the plunger on a back of the plunger, the back of the plunger being at an opposite side of the plunger away from the raceway.

2. The peristaltic pump according to claim 1, further comprising a temperature sensor disposed on the plunger.

3. The peristaltic pump according to claim 2, wherein the temperature sensor is a thermister.

4. The peristaltic pump of according to claim 2, wherein the temperature sensor is configured to measure a temperature of the tube disposed within the raceway.

5. The peristaltic pump according to claim 2, wherein the temperature sensor is configured to measure a temperature of the heater.

6. The peristaltic pump according to claim 2, wherein the temperature sensor is configured to measure a temperature of the plunger.

7. The peristaltic pump of according to claim 1, wherein the heater is disposed within the raceway and is configured to heat the tube retained within the raceway.

8. The peristaltic pump according to claim 1, wherein the raceway is disposed on a door.

9. The peristaltic pump according to claim 1, further comprising:

a heater controller configured to control heating of the heater; and

a temperature sensor configured to sense heat generated by the heater.

10. The peristaltic pump according to claim 9, wherein the heater controller is configured to control the heater to achieve a target temperature when the peristaltic pump is programmed to operate beyond a threshold flow rate.

11. The peristaltic pump according to claim 9, wherein the heater controller is configured to activate the heater when a predetermined type of tube is loaded within the raceway.

12. The peristaltic pump according to claim 9, wherein the heater controller is configured to set a target temperature based upon a set loaded into the raceway.

13. The peristaltic pump according to claim 9, wherein the heater controller is configured to set a target temperature based upon a set loaded.

14. The peristaltic pump according to claim 13, further comprising a user interface, wherein the set loaded is determined based upon user input into the user interface.

15. The peristaltic pump according to claim 1, wherein a controller is coupled to the heater to control operation of the peristaltic pump.

16. The peristaltic pump according to claim 1, further comprising a plurality of heaters including the heater, wherein each of the plurality of heaters is in thermal-conductive contact with the tube.

17. The peristaltic pump according to claim 16, wherein the heater of the plurality of heaters is disposed on the plunger of the peristaltic pump.

18. The peristaltic pump according to claim 1, further comprising an insulator disposed adjacent to the heater, the insulator being configured to direct thermal flow from the heater toward the tube.

19. The peristaltic pump according to claim 18, wherein the heater is disposed on the plunger and the insulator is disposed on at least a side of the heater opposite to a side facing the tube.

20. The peristaltic pump according to claim 1, further comprising a controller operatively coupled to the heater, wherein the controller operatively sends a plurality of current pulses to the heater to heat the heater.

21. The peristaltic pump according to claim 1, further comprising a controller configured to heat the heater to a predetermined temperature.

22. The peristaltic pump according to claim 21, wherein the predetermined temperature is selected in accordance with a plurality of tube types.

23. The peristaltic pump according to claim 22, wherein a tube type of the plurality of tube types is defined as a function of a material of a wall of a respective tube of the plurality of tube types.

24. The peristaltic pump according to claim 1, wherein the plunger is a spring-biased plunger configured to use a spring to urge a volume of fluid to be discharged by the plunger, wherein a delta movement of the plunger from a full fill volume to a full discharge volume is correlated to an estimated fluid discharge volume.

25. A peristaltic pump, comprising:

a raceway configured to retain a tube;

a plunger configured to act on the tube disposed within the raceway;

a motor configured to engage the plunger to actuate the plunger;

a heater disposed in thermal-conductive contact with the tube;

a heater controller configured to control heating of the heater; and

a temperature sensor configured to sense heat generated by the heater,

wherein the heater controller is configured to control the heater to achieve a target temperature when the peristaltic pump cannot achieve a target flow rate without activating the heater.

26. A peristaltic pump, comprising:

a raceway configured to retain a tube;

a plunger configured to act on the tube disposed within the raceway;

a motor configured to engage the plunger to actuate the plunger;

a heater disposed in thermal-conductive contact with the tube; and

a display configured to display a message to plug a power cord coupled to the peristaltic pump into a power source when the heater is activated.

27. A peristaltic pump, comprising:

a raceway configured to retain a tube;

a plunger configured to act on the tube disposed within the raceway;

a motor configured to engage the plunger to actuate the plunger;

a heater disposed in thermal-conductive contact with the tube;

a plurality of heaters including the heater, wherein each of the plurality of heaters is in thermal-conductive contact with the tube, wherein the heater of the plurality of heaters is disposed on the plunger of the peristaltic pump;

another heater of the plurality of heaters is disposed on the plunger, and

the another heater is not disposed on the plunger.

28. The peristaltic pump according to claim 27, wherein the another heater is disposed on the raceway.

29. The peristaltic pump according to claim 27, wherein the another heater is disposed adjacent to the tube on a pump body of the peristaltic pump.

30. A peristaltic pump, comprising:

a raceway configured to retain a tube;

a plunger configured to act on the tube disposed within the raceway;

a motor configured to engage the plunger to actuate the plunger;

a heater disposed in thermal-conductive contact with the tube;

a controller operatively coupled to the heater, wherein the controller operatively sends a plurality of current pulses to the heater to heat the heater; and

an amplifier to amplify the plurality of current pulses prior to being sent to the heater.

31. A peristaltic pump, comprising:

a raceway configured to retain a tube;

a plunger configured to act on the tube disposed within the raceway;

a motor configured to engage the plunger to actuate the plunger;

a heater disposed in thermal-conductive contact with the tube; and

a controller configured to heat the heater to a predetermined temperature,

wherein the predetermined temperature is selected to achieve a predetermined maximum flow error rate of the controller when controlling actuation of the plunger to move fluid through the tube.

32. The peristaltic pump according to claim 31, wherein the predetermined temperature is selected based upon a material of the tube.

33. A peristaltic pump, comprising:

a raceway configured to retain a tube;

a plunger configured to act on the tube disposed within the raceway;

a motor configured to engage the plunger to actuate the plunger;

a heater disposed in thermal-conductive contact with the tube; and

a controller configured to heat the heater to a predetermined temperature,

wherein the predetermined temperature is selected in accordance with a plurality of tube types, and wherein each tube type of the plurality of tube types affects an error flow rate depending upon the predetermined temperature.

34. The peristaltic pump according to claim 33, wherein the predetermined temperature is selected to minimize a maximum error flow rate of all of the plurality of tube types.

35. The peristaltic pump according to claim 34, wherein the plunger is a spring-biased plunger configured to use a spring to urge a volume of fluid to be discharged by the plunger, wherein a delta movement of the plunger from a full fill volume to a full discharge volume is correlated to a fluid discharge volume.

36. The peristaltic pump according to claim 35, wherein the correlation between the delta movement of the plunger to the fluid discharge volume corresponds to the predetermined temperature selected to minimize the maximum error flow rate of all of the plurality of tube types.

37. A peristaltic pump, comprising:

a raceway configured to retain a tube;

a plunger configured to act on the tube disposed within the raceway;

a motor configured to engage the plunger to actuate the plunger; and

a heater disposed in thermal-conductive contact with the tube,

wherein the plunger is a spring-biased plunger configured to use a spring to urge a volume of fluid to be discharged by the plunger, wherein a delta movement of the plunger from a full fill volume to a full discharge volume is correlated to an estimated fluid discharge volume, and

wherein the correlation is determined using a linear equation having at least one parameter.

38. The peristaltic pump according to claim 37, wherein a parameter of the at least one parameter is increased or decreased in accordance with an increase or decrease of a target temperature.

39. The peristaltic pump according to claim 37, wherein a target temperature is configured to minimize a maximum error flow rate for a plurality of tube types, the tube being a tube type of the plurality of tube types.

40. The peristaltic pump according to claim 39, wherein the target temperature is selected to minimize the maximum error flow rate for the plurality of tube types when using fixed parameters of the at least one parameter of the linear equation.

41. The peristaltic pump according to claim 37, wherein the linear equation is ax+b=y, where x is the delta movement of the plunger and y is the estimated fluid discharge volume, wherein the at least one parameter include the a and b of the linear equation.