Technique for preventing air lock through stuttered starting and air release slit for pumps

• US 10,267,317 B2
• Filed: 06/14/2013
• Issued: 04/23/2019
• Est. Priority Date: 06/14/2012
• Status: Active Grant

• Current Assignee: Flow Control LLC (Xylem, Inc.)
• Original Assignee: Flow Control LLC (Xylem, Inc.)
• Inventors: Lopes, Jeffrey, Estrada, Jesus, Teed, Kevin
• Primary Examiner(s): Hamo, Patrick
• Assistant Examiner(s): Herrmann, Joseph S.
• Application Number:
  US13/917,970
• Publication Number:
  US 20130336763A1
• Time in Patent Office: 2,139 Days
• Field of Search: 4174233, 417435, 417 12, 4172115, 417306, 417366
• CPC Class Codes: F04D 13/086 the pump and drive motor are both submerged
• CPC Class Codes: F04D 15/0066 by changing the speed, e.g. of the driving engine
• CPC Class Codes: F04D 15/0094 Indicators of rotational movement
• CPC Class Codes: F04D 9/003 separating and removing the vapour
• CPC Class Codes: F04D 9/006 by venting gas or using gas valves
• CPC Class Codes: F05D 2260/85 Starting

Abstract

Apparatus, including a pumping system, is provided featuring a pump and a control circuit. The pump has an impeller housing configured with a slit at the top for trapped air to leave the impeller housing once the pump has been submerged. The control circuit is configured to cycle the pump on and off for a predetermined number of cycles so that the trapped air will float to the top and be expelled out the slit when the pump is cycled off. The control circuit is configured to leave the pump on after the predetermined number of cycles.

Claims

1. A stutter start anti-air lock system comprising:

a pump having an impeller housing configured with a slit at the top for trapped air to leave the pump once the pump has been submerged in a liquid and the impeller housing contains an air/liquid mixture; and

a control circuit configured to initiate a start-up process upon powering the pump to provide signaling to implement an anti air-lock on/off start-up cycle to cycle the pump on and off for a predetermined number of cycles, wherein trapped air not previously expelled once the pump has been submerged will float to the top and be expelled out the slit when the pump is cycled off,

the control circuit also configured, once the start-up process is complete, to leave the pump on after the predetermined number of cycles until the pump is powered off,

wherein the pump is configured with a motor coupled to an impeller via a shaft; and

wherein a discharge from the impeller housing is a tangential discharge, the tangential discharge extending away from the impeller housing below a central axis of the shaft.

2. The stutter start anti-air lock system according to claim 1, wherein the stutter start anti-air lock system comprises a relay arranged between the pump and the control circuit, the relay configured to respond to the signaling provided from the control circuit and provide relay signaling to cycle the pump on and off for the predetermined number of cycles.

3. The stutter start anti-air lock system according to claim 1, wherein the stutter start anti-air lock system is configured as a pumping system having a combination of the pump and the control circuit.

4. The stutter start anti-air lock system according to claim 1, wherein the pump is configured to contain the control circuit, so as to have the control circuit arranged therein.

5. The stutter start anti-air lock system according to claim 1, wherein the pump is configured as a centrifugal pump.

6. The stutter start anti-air lock system according to claim 1, wherein

the slit is configured at the highest point of the impeller housing;

and

the control circuit is configured for implementing the anti air-lock on/off start-up cycle to cycle the pump on for some time and off for some corresponding time for the predetermined number of cycles, and also configured to turn on the pump after implementation of the anti air-lock on/off start-up cycle.

7. The stutter start anti-air lock system according to claim 1, wherein the control circuit is configured at start-up to repeatedly turn the pump:

on to fill the impeller housing with liquid after some trapped air in the air/liquid mixture is expelled out of the slit, and

off to allow further trapped air in the air/liquid mixture to float to the top of the impeller housing and be expelled out of the slit for each one of the predetermined number of cycles.

8. The stutter start anti-air lock system according to claim 1, wherein each one of the predetermined number of cycles to cycle the pump on and off comprises powering the motor on and powering the motor off.

9. The stutter start anti-air lock system according to claim 8, wherein the control circuit is configured to provide signaling to turn the motor on and off in order to cycle the pump on and off.

10. The stutter start anti-air lock system according to claim 1, wherein the pump further comprises an outlet hose configured to allow the flow of water out of the pump when a pressure from the impeller overcomes a back pressure from the outlet hose.

11. The stutter start anti-air lock system according to claim 1, wherein upon each time the pump is started, the control circuit is configured to cycle the pump on and off for the predetermined number of cycles and to leave the pump on after the predetermined number of cycles until the pump is manually powered off.

12. The stutter start anti-air lock system according to claim 1, wherein the control circuit is arranged outside the pump.

13. The stutter start anti-air lock system according to claim 1, wherein cycling the pump off during the anti air-lock on/off start-up cycle causes the liquid in the air/liquid mixture in the impeller housing to calm and allows the air of the air/liquid mixture in the impeller housing to seep out the slit.

14. The stutter start anti-air lock system according to claim 1, wherein the slit is arranged on an outer wall of the pump and is configured to expel trapped air from the impeller housing to the liquid in which the pump is submerged.