Protection element

• US 10,269,523 B2
• Filed: 05/25/2018
• Issued: 04/23/2019
• Est. Priority Date: 03/29/2012
• Status: Active Grant

• Current Assignee: Dexerials Corporation
• Original Assignee: Dexerials Corporation
• Inventors: Yoneda, Yoshihiro
• Primary Examiner(s): Vortman, Anatoly
• Application Number:
  US15/989,571
• Publication Number:
  US 20180277327A1
• Time in Patent Office: 333 Days
• Field of Search: 337183
• CPC Class Codes: H01H 2037/046 being soldered on the printed circuit to be protected
• CPC Class Codes: H01H 37/761 with a fusible element forming part of the switched circuit H01H37/767 takes precedence
• CPC Class Codes: H01H 85/06 characterised by the fusible material H01H85/11 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The present invention aims to achieve a Pb-free protection element by using a layered body including a high melting point metal layer and a low melting point metal layer. A protection element includes an insulating substrate, a heating body, an insulating member, two electrodes, a heating body extraction electrode, and a fusible conductor. Furthermore, the fusible conductor includes a layered body including at least a high melting point metal layer and a low melting point metal layer, and the low melting point metal layer is melted by a heat generated by the heating body, whereby, while eroding the high melting point metal layer, the low melting point metal layer is drawn close to the side of the two electrodes and the heating body extraction electrode, and fused, the two electrodes and the heating body extraction electrode each having high wettability for the low melting point metal layer.

Claims

1. A protection element, comprising:

an insulating substrate;

a heating body laminated on the insulating substrate;

an insulating member laminated on the insulating substrate so as to cover at least the heating body;

first and second electrodes laminated on the insulating substrate having the insulating member laminated thereon;

a heating body extraction electrode electrically connected to said heating body on a current path between the first and second electrodes; and

a fusible conductor laminated on the heating body extraction electrode over a range from the heating body extraction electrode to the first and second electrodes, and fusing the current path between the first and second electrodes by heating, the fusible conductor having a first part that is in direct contact with the heating body extraction electrode and is separated from the insulating member by the heating body extraction electrode, and a second part that is not in contact with the heating body extraction electrode and is separated from the insulating member by a gap formed between the fusible conductor and the insulating member,

wherein the fusible conductor comprises a layered body including at least a high melting point metal layer and a low melting point metal layer, and

wherein the fusible conductor has a coating structure including the low melting point metal layer as an internal layer and the high melting point metal layer as an external layer, and

wherein the low melting point metal layer is melted by a heat generated by the heating body, whereby, while eroding the high melting point metal layer, the low melting point metal layer is drawn close to sides of the first and second electrodes and the heating body extraction electrode, and fused, said first and second electrodes and said heating body extraction electrode each having high wettability for the low melting point metal.

2. The protection element according to claim 1, wherein the low melting point metal layer is made of Pb-free solder, meanwhile the high melting point metal layer is made of Ag or Cu, or a metal containing Ag or Cu as a main component.

3. The protection element according to claim 1, wherein the fusible conductor is connected by a low melting point metal at positions to be connected to the first and second electrodes and the heating body extraction electrode.

4. The protection element according to claim 1, wherein any one plating treatment selected from Ni/Au plating, Ni/Pd plating, and Ni/Pd/Au plating is performed on surfaces of the first and second electrodes and the heating body extraction electrode.

5. The protection element according to claim 1, wherein an insulating member layer is provided between the heating body and the insulating substrate.

6. The protection element according to claim 1, wherein the low melting point metal layer has a larger volume than the high melting point metal layer has.

7. The protection element according to claim 1, wherein the gap comprises air.