Breathing assistance apparatus

• US 10,272,218 B2
• Filed: 12/21/2015
• Issued: 04/30/2019
• Est. Priority Date: 10/08/2010
• Status: Active Grant

• Current Assignee: Fisher & Paykel Healthcare Limited
• Original Assignee: Fisher & Paykel Healthcare Limited
• Inventors: McAuley, Alastair Edwin, Olsen, Gregory James, Patel, Roheet
• Primary Examiner(s): Ho, Jackie Tan-Uyen
• Assistant Examiner(s): Boecker, Joseph D
• Application Number:
  US14/977,083
• Publication Number:
  US 20160106944A1
• Time in Patent Office: 1,226 Days
• Field of Search: 12820329, 12820525, 12820612, 12820616, 12820621, 12820628, 21822-1827
• CPC Class Codes: A61M 16/0066 Blowers or centrifugal pumps
• CPC Class Codes: A61M 16/0069 the speed thereof being controlled by respiratory parameters, e.g. by inhalation
• CPC Class Codes: A61M 16/024 including calculation means, e.g. using a processor
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/109 the humidifying liquid or the beneficial agent
• CPC Class Codes: A61M 16/16 Devices to humidify the respiration air A61M16/1045 takes precedence
• CPC Class Codes: A61M 2016/0039 in the inspiratory circuit
• CPC Class Codes: A61M 2205/3368 Temperature
• CPC Class Codes: A61M 2205/50 with microprocessors or computers

Abstract

A mask assembly for use as part of an apparatus for supplying a flow of respiratory gases to a user is disclosed. The mask assembly includes a mask body having an inlet through which said flow of respiratory gases are provided to the interior of said mask body. A mask seal assembly comprising a seal of flexible material and a clip of rigid material is attached to the body. The seal has a first side and a second side. The first side of the seal is shaped to approximately match the contours of a user'"'"'s face and in use substantially seal against a user'"'"'s face. The second side is attached to the clip. The clip provides an interface extending substantially the full perimeter or periphery of the mask seal assembly for releasably attaching the mask seal assembly to the mask body. The clip comprises a bridging portion spanning outwards from the perimeter or periphery of the mask body to space at least a portion of the second side of the seal outwards from the perimeter or periphery of the mask body.

Claims

1. A mask assembly for use as part of an apparatus for supplying a flow of respiratory gases to a user, the mask assembly comprising:

a seal assembly comprising a flexible seal made of flexible material and a rigid member, the flexible seal being connected to the rigid member;

the flexible seal having first and second sides and having an upper portion and a lower portion, an opening defined between the upper and the lower portions, the upper portion being configured to be disposed proximate a user'"'"'s nose in use and the lower portion being configured to be disposed proximate a user'"'"'s mouth in use, a first direction extending from the upper portion towards the lower portion, the first side of the flexible seal being shaped to approximately match contours of a user'"'"'s face and in use substantially seal against the user'"'"'s face, the second side of the flexible seal comprising a flexible seal periphery overmoulded to the rigid member;

the rigid member extending along the flexible seal periphery and comprising an inner side facing inwardly toward an interior of the seal assembly and an outer side facing outwardly away from the interior of the seal assembly, the flexible seal being overmoulded to both the inner and outer sides of the rigid member;

at least a first headgear connection assembly configured to be connected to headgear, the first headgear connection assembly comprising an outermost circumferential edge, and an integral seal assembly connector portion extending circumferentially along the outermost circumferential edge, the rigid member and the upper and lower portions of the flexible seal, the first headgear connection assembly comprising at least a first arm extending beyond the outermost circumferential edge to a headgear connector, the seal assembly connector portion having a first clipping portion being clipped to a second clipping portion of the rigid member, the first and second clipping portions forming a clipping assembly; and

wherein the rigid member defines a bridging portion extending outwardly along the first direction, away from the clipping assembly and beyond the outermost circumferential edge, at least a portion of the bridging portion supporting the flexible seal at a position spaced outwardly beyond the outermost circumferential edge along the first direction away from and outwardly beyond the clipping assembly.

2. The mask assembly of claim 1, wherein the bridging portion varies in an outward dimension around the outermost circumferential edge, the outward dimension extending beyond the outermost circumferential edge.

3. The mask assembly of claim 1, wherein the bridging portion defines at least a portion of the interior of the seal assembly.

4. The mask assembly of claim 1, wherein the bridging portion extends outwardly away from the interior of the seal assembly and is configured to extend proximally toward a user in use.

5. A mask assembly for use as part of an apparatus for supplying a flow of respiratory gases to a user, the mask assembly comprising:

a seal assembly comprising a flexible seal made of flexible material and a rigid member, the flexible seal being connected to the rigid member, the flexible seal having first and second sides and having an upper portion and a lower portion, an opening defined between the upper and the lower portions, the upper portion being configured to be disposed proximate a user'"'"'s nose in use and the lower portion being configured to be disposed proximate a user'"'"'s mouth in use, a first direction extending from the upper portion towards the lower portion, the first side of the flexible seal being shaped to substantially seal against the user'"'"'s face in use, the second side of the flexible seal being connected to the rigid member;

at least a first headgear connection assembly configured to be connected to headgear, the first headgear connection assembly comprising an outermost circumferential periphery and a seal assembly connector extending circumferentially along the rigid member and the upper and lower portions of the flexible seal, the first headgear connection member including a first arm extending outwardly beyond the outermost circumferential periphery to a headgear connector, the seal assembly connector having a first engagement portion being releasably engaged with a second engagement portion of the rigid member, the first and second engagement portions forming an engagement assembly; and

wherein the rigid member defines a bridging portion extending outwardly along the first direction, away from the engagement assembly and beyond the outermost circumferential periphery, the second side of the flexible seal being overmoulded to the bridging portion, at least a portion of the bridging portion supporting the flexible seal at a position spaced outwardly beyond the outermost circumferential periphery along the first direction away from and outwardly beyond the engagement assembly.

6. The mask assembly of claim 5, wherein the seal assembly connector portion is clipped to the rigid member.

7. The mask assembly of claim 5, wherein the bridging portion tapers from a first outward dimension proximate the lower portion of the flexible seal to a smaller outward dimension proximate the upper portion of the flexible seal, the first and second outward dimension extending beyond the outermost circumferential periphery.

8. The mask assembly of claim 5, wherein at least a portion of the bridging portion defines an interior of the seal assembly.

9. The mask assembly of claim 5, wherein the bridging portion comprises an inner side facing inwardly toward an interior of the seal assembly and an outer side facing outwardly away from the interior of the seal assembly, the flexible seal being overmoulded to both the inner and outer sides of the bridging portion.

10. The mask assembly of claim 9, wherein the flexible seal contacts a portion of the seal assembly connector portion.

11. The mask assembly of claim 5, wherein the bridging portion extends outwardly away from an interior of the seal assembly and is configured to extend proximally toward a user in use.

12. A mask assembly for use as part of an apparatus for supplying a flow of respiratory gases to a user, the mask assembly comprising:

a seal assembly comprising a flexible seal made of flexible material and being configured to substantially seal against the user'"'"'s face in use and a rigid member, the flexible seal having an upper portion and a lower portion, an opening defined between the upper and the lower portions, the upper portion being configured to be disposed proximate a user'"'"'s nose in use and the lower portion being configured to be disposed proximate a user'"'"'s mouth in use, a first direction extending from the upper portion towards the lower portion, the rigid member comprising a connection portion and a bridging portion, the flexible seal overmoulded to the bridging portion;

at least a first headgear connection assembly configured to be connected to headgear, the first headgear connection assembly comprising an outermost circumferential perimeter and a circumferential seal assembly connector extending along a portion of the rigid member and the upper and lower portions of the flexible seal, the circumferential seal assembly connector having a first engagement portion being releasably engaged to a second engagement portion of the rigid member, the first and second engagement portions forming an engagement assembly; and

wherein at least a portion of the bridging portion extends outwardly along the first direction, away from the engagement assembly and beyond the outermost circumferential perimeter, at least a portion of the bridging portion supporting the flexible seal at a position spaced outwardly beyond the outermost circumferential perimeter along the first direction away from and outwardly beyond the engagement assembly.

13. The mask assembly of claim 12, wherein the seal assembly connector is clipped to the rigid member.

14. The mask assembly of claim 12, wherein the bridging portion extends around a perimeter of the rigid member and varies in an outward dimension around the perimeter of the rigid member.

15. The mask assembly of claim 12, wherein the bridging portion tapers from a first outward dimension proximate the lower portion of the flexible seal to a second outward dimension proximate the upper portion of the flexible seal, the first and second outward dimension extending beyond the outermost circumferential perimeter.

16. The mask assembly of claim 12, wherein a portion of the flexible seal contacts a portion of the seal assembly connector.

17. The mask assembly of claim 12, further comprising a connecting overmold, the connecting overmold integrally attaching the flexible seal to the rigid member.

18. The mask assembly of claim 12, wherein the bridging portion extends outwardly away from an interior of the seal assembly and is configured to extend proximally toward a user in use.