Vehicle emblem alignment and installation tools and methods of use

• US 10,272,851 B2
• Filed: 10/08/2015
• Issued: 04/30/2019
• Est. Priority Date: 10/08/2015
• Status: Active Grant

• Current Assignee: Toyota Motor Engineering & Manufacturing North America Incorporated (Toyota Motor Corporation)
• Original Assignee: Toyota Motor Engineering & Manufacturing North America Incorporated (Toyota Motor Corporation)
• Inventors: Hoover, Jeffrey R.
• Primary Examiner(s): Walters, Ryan J.
• Assistant Examiner(s): Averick, Lawrence
• Application Number:
  US14/878,352
• Publication Number:
  US 20170101064A1
• Time in Patent Office: 1,300 Days
• CPC Class Codes: B60R 13/005 Manufacturers' emblems, name plates, bonnet ornaments, mascots or the like; Mounting means therefor
• CPC Class Codes: B62D 65/02 Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
• CPC Class Codes: B62D 65/026 by using a jig or the like; Positioning of the jig
• CPC Class Codes: B62D 65/16 the sub-units or components being exterior fittings, e.g. bumpers, lights, wipers , exhausts

Abstract

Methods and systems for installation and alignment of a vehicle emblem on a body panel assembly include a tool including an outer handling side facing an operator and an inner alignment side facing the body panel assembly. The inner alignment side includes an inner facing surface and an emblem holding volume that is sized and shaped to receive the vehicle emblem therein, the inner alignment side further includes an alignment ridge extending outwardly therefrom that together with the inner facing surface defines a panel receiving volume. A first and second sensor assembly may include vehicle panel detectors respectively aligned with perpendicular first and second axes. The first sensor assembly and the second sensor assembly are arranged to concurrently provide an indication of alignment with the body panel assembly of the vehicle with a datum surface of the body panel assembly engaged by the alignment ridge in a predetermined orientation.

Claims

1. An installation and alignment tool for alignment and installation of a vehicle emblem on a body panel assembly of a vehicle, the tool comprising:

an outer handling side that is configured to face away from the body panel assembly;

an inner alignment side that is configured to face the body panel assembly, the inner alignment side comprising an inner facing surface and an emblem holding volume that is sized and shaped to receive the vehicle emblem therein, the inner alignment side further includes an alignment ridge extending outwardly therefrom that together with the inner facing surface defines a panel receiving volume sized and shaped to receive a portion of the body panel assembly therein, wherein the alignment ridge protrudes from a curved outer edge of the inner facing surface, extends between a first end and a second end of the curved outer edge of the inner facing surface, and comprises a radius of curvature along the curved outer edge of the inner facing surface between the first end and the second end;

a plurality of sensor assemblies comprising at least a first sensor assembly and a second sensor assembly;

the first sensor assembly comprising a first vehicle panel detector configured to detect receipt of the portion of the body panel assembly, the first vehicle panel detector aligned with a first axis; and

the second sensor assembly comprising a second vehicle panel detector configured to detect receipt of the portion of the body panel assembly, the second vehicle panel detector aligned with a second axis that is perpendicular to the first axis;

the first sensor assembly and the second sensor assembly are arranged to concurrently provide an indication of alignment with the body panel assembly of the vehicle such that a datum surface of the body panel assembly is engaged by the alignment ridge in a predetermined orientation.

2. The tool of claim 1, wherein the outer handling side comprises a feedback mechanism that is electronically coupled to the plurality of sensor assemblies to activate the feedback mechanism when the plurality of sensor assemblies are activated by alignment of the alignment ridge with the datum surface of the body panel assembly.

3. The tool of claim 2, wherein a pair of spring assemblies are attached to an emblem holder handle on the outer handling side aligned with the emblem holding volume such that the emblem holder handle is translatable as a result of an applied force on the emblem holder handle.

4. The tool of claim 2, further comprising a battery electronically coupled to the feedback mechanism and the plurality of sensor assemblies.

5. The tool of claim 2, the outer handling side further including one or more magnets arranged and configured to magnetically engage the body panel assembly.

6. The tool of claim 2, wherein each vehicle panel detector comprises a body panel feeler on the inner alignment side and each body panel feeler is respectively coupled to a sensor assembly, the body panel feeler of the first sensor assembly being aligned with the first axis and the body panel feeler of the second sensor assembly being aligned with the second axis, wherein alignment of the datum surface of the body panel assembly with the alignment ridge of the inner alignment side of the tool will provide a force on each body panel feeler to cause each body panel feeler to activate a respective one of the sensor assemblies, such that when all of the plurality of sensor assemblies are concurrently activated, the feedback mechanism is activated.

7. The tool of claim 2, the feedback mechanism comprising at least one of haptic feedback, visual feedback, and audible feedback.

8. The tool of claim 7, wherein the feedback mechanism is an LED, and wherein activation of the feedback mechanism comprises illumination of the LED.

9. The tool of claim 1, wherein the plurality of sensor assemblies comprises photo-interrupter sensor assemblies.

10. The tool of claim 9, wherein each photo-interrupter sensor assembly comprises a outer handling end sidewall, an inner alignment end sidewall, a joining wall disposed between the outer handling end and the inner alignment end sidewalls, and a slot defined by the outer handling end sidewall, the inner alignment end sidewall, and the joining wall, wherein at least one of the vehicle panel detectors comprises the slot and interruption of the slot by the body panel assembly will activate the respective photo-interrupter sensor assembly.

11. The tool of claim 1, wherein the plurality of sensor assemblies comprises photo-reflective sensor assembly.

12. The tool of claim 11, wherein each photo-reflective sensor assembly comprises a sensor emitter and a sensor receiver, wherein at least one of the vehicle panel detectors comprises the sensor emitter and the sensor receiver such that detection of the body panel assembly by the sensor emitter and the sensor receiver will activate the respective photo-reflective sensor assembly.

13. The tool of claim 1, further comprising a third sensor assembly comprising a vehicle panel detector aligned with a third axis.

14. The tool of claim 13, wherein the third axis is rotated away from the first axis and disposed between the first axis and the second axis, and the third sensor assembly is disposed at a rotation point along the third axis.