Self-adjusting earth-boring tools and related systems and methods

• US 10,273,759 B2
• Filed: 12/17/2015
• Issued: 04/30/2019
• Est. Priority Date: 12/17/2015
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Ricks, Gregory L., Vempati, Chaitanya K., Jain, Jayesh Rameshlal, Bilen, Juan Miguel, Phillips, Anthony
• Primary Examiner(s): Buck, Matthew R
• Application Number:
  US14/972,635
• Publication Number:
  US 20170175454A1
• Time in Patent Office: 1,230 Days
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44
• CPC Class Codes: E21B 10/633 independently detachable

Abstract

A self-adjusting earth-boring tool includes a body carrying cutting elements and an actuation device disposed at least partially within the body. The actuation device may include a first fluid chamber, a second fluid chamber, a first reciprocating member, and a second reciprocating member. The first and second reciprocating members may divide portions of the first fluid chamber from portions of the second fluid chamber. A connection member may be attached to both of the first and second reciprocating members and may have a drilling element removably coupled thereto. A first fluid flow path may extend from the second fluid chamber to the first fluid chamber. A second fluid flow path may extend from the first fluid chamber to the second fluid chamber.

Claims

1. An earth-boring tool, comprising:

a body;

an actuation device disposed at least partially within the body, the actuation device comprising;

a first fluid chamber having a first portion and a second portion;

a second fluid chamber having a first portion and a second portion;

a first reciprocating member configured to reciprocate back and forth within the first portion of the first fluid chamber and the first portion of the second fluid chamber;

a second reciprocating member configured to reciprocate back and forth within the second portion of the first fluid chamber and the second portion of the second fluid chamber;

a hydraulic fluid disposed within and at least substantially filling the first fluid chamber and the second fluid chamber; and

a connection member attached to the first reciprocating member and extending through the second reciprocating member and out of the second portion of the second fluid chamber; and

a drilling element removably coupled to the connection member of the actuation device.

2. The earth-boring tool of claim 1, wherein the actuation device further comprises:

a first fluid flow path extending from the second fluid chamber to the first fluid chamber; and

a first flow control device disposed within the first fluid flow path and configured to control a flow rate of the hydraulic fluid through the first fluid flow path.

3. The earth-boring tool of claim 2, wherein the actuation device further comprises:

a second fluid flow path extending from the first fluid chamber to the second fluid chamber;

a second flow control device disposed within the second fluid flow path and configured to control a flow rate of the hydraulic fluid through the second fluid flow path and the second flow control device.

4. The earth-boring tool of claim 3, wherein the second fluid flow path extends from the first fluid chamber to the second fluid chamber through the second reciprocating member.

5. The earth-boring tool of claim 1, wherein the first portion of the first fluid chamber is in fluid communication with a front surface of the first reciprocating member, and wherein the second portion of the first fluid chamber is in fluid communication with a front surface of the second reciprocating member.

6. The earth-boring tool of claim 1, wherein the first portion of the second fluid chamber is in fluid communication with a back surface of the first reciprocating member, and wherein the second portion of the second fluid chamber is in fluid communication with a back surface of the second reciprocating member.

7. The earth-boring tool of claim 1, wherein a pressure of the second fluid chamber is at least substantially equal to an ambient environment pressure to which the earth-boring tool is exposed.

8. The earth-boring tool of claim 7, wherein a pressure of the first fluid chamber is higher than the pressure of the second fluid chamber when the connection member is subjected to an external force.

9. The earth-boring tool of claim 1, wherein the actuation device further comprises a biasing member disposed within the first fluid chamber and configured to exert a force on the first reciprocating member.

10. An earth-boring tool, comprising:

a body;

an actuation device disposed at least partially within the body, the actuation device comprising;

a first reciprocating member disposed within an upper portion of the actuation device and configured to reciprocate back and forth within the upper portion of the actuation device;

a second reciprocating member disposed within a lower portion of the actuation device and configured to reciprocate back and forth within the lower portion of the actuation device; and

a connection member attached to the first reciprocating member, extending through the second reciprocating member, and extending out of the actuation device; and

a drilling element assembly removably coupled to a longitudinal end of the connection member extending out of the actuation device.

11. The earth-boring tool of claim 10, wherein the actuation device further comprises a pressure compensator configured to at least substantially balance a pressure within the actuation device with an ambient environment pressure to which the earth-boring tool is exposed.

12. The earth-boring tool of claim 11, wherein the pressure compensator comprises a rubber material.

13. The earth-boring tool of claim 12, wherein the drilling element assembly comprises:

a drilling element seat;

a drilling element disposed within the drilling element seat; and

a shim disposed between the longitudinal end of the connection member and the drilling element seat.

14. The earth-boring tool of claim 10, wherein the first reciprocating member is spaced apart from the second reciprocating member by at least some distance along a longitudinal length of the actuation device.

15. The earth-boring tool of claim 14, wherein the actuation device comprises:

a first fluid chamber having a first portion in fluid communication with a front surface of the first reciprocating member and a second portion in fluid communication with a front surface of the second reciprocating member; and

a second fluid chamber having a first portion in fluid communication with a back surface of the first reciprocating member and a second portion in fluid communication with a back surface of the second reciprocating member.

16. The earth-boring tool of claim 10, wherein the first reciprocating member has an at least generally cylindrical shape and wherein the second reciprocating member has an at least generally annular shape.

17. The earth-boring tool of claim 16, wherein the connection member is attached to a back surface of the first reciprocating member.

18. An actuation device for a self-adjusting earth-boring tool, the actuation device comprising:

a first fluid chamber having a first portion and a second portion;

a second fluid chamber having a first portion and a second portion;

a first reciprocating member sealingly dividing the first portion of the first fluid chamber from the first portion of the second fluid chamber;

a second reciprocating member sealingly dividing the second portion of the second fluid chamber from the second portion of the first fluid chamber;

a connection member attached to a back surface of the first reciprocating member facing the first portion of the second fluid chamber, the connection member further attached to and extending through the second reciprocating member and out of the second portion of the second fluid chamber;

a pressure compensator in fluid communication with the second fluid chamber; and

a drilling element attached to the connection member.

19. The actuation device of claim 18, wherein the pressure compensator comprises a rubber material.

20. The actuation device of claim 18, further comprising a biasing member configured to apply a force to a front surface of the first reciprocating member opposite the back surface.