Air/gas admittance device for a combustion appliance

• US 10,274,195 B2
• Filed: 08/31/2016
• Issued: 04/30/2019
• Est. Priority Date: 08/31/2016
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Gankema, Erik, Trenz, Milos, de Jonge, Tieme, van Prooijen, Frank, Wubkes, Jens
• Primary Examiner(s): Huson, Gregory L
• Assistant Examiner(s): Namay, Daniel E
• Application Number:
  US15/253,112
• Publication Number:
  US 20180058689A1
• Time in Patent Office: 972 Days
• Field of Search: 431 90, 431 12, 431281, 137 8, 137 7, 13711806, 137 8704, 138 39, 138 40
• CPC Class Codes: F23L 17/005 using fans
• CPC Class Codes: F23N 1/002 using electronic means F23N1/04 - F23N1/10 take precedence
• CPC Class Codes: F23N 1/022 using electronic means
• CPC Class Codes: F23N 2225/04 pressure
• CPC Class Codes: F23N 2900/05181 Controlling air to fuel ratio by using a single differential pressure detector

Abstract

An improved air/gas admittance device for a combustion appliance. The improved air/gas admittance device is configured to provide a more uniform gas and/or air flow. This may help reduce noise in pressure and/or flow sensor measurements that are used by a gas valve controller to control the air/fuel ratio to the combustion appliance, which may help improve the efficiency and/or emissions of the combustion appliance.

Claims

1. An air/gas admittance device for use with a combustion unit, the air/gas admittance device comprising:

a body having a side wall defining a passageway that extends from an air inlet to an air/gas outlet;

a gas pipe having a side wall defining a passageway that extends from a gas inlet to a gas outlet;

the side wall of the body having a gas pipe opening that is in fluid communication with the gas outlet of the gas pipe;

an air flow restrictor positioned in the body between the gas pipe opening and the air inlet;

a gas flow restrictor positioned in the gas pipe downstream of the gas inlet;

a first pressure port in the side wall of the body, upstream of the gas pipe opening, the first pressure port configured to be operatively coupled to a first pressure sensor for measuring a pressure of air within the body;

a second pressure port in the side wall of the gas pipe, the second pressure port configured to be operatively coupled to a second pressure sensor for measuring a pressure of gas within the gas pipe; and

an air flow smoothing insert positioned in the body upstream of the first pressure port.

2. The air/gas admittance device of claim 1, further comprising a third pressure port in the side wall of the body downstream of the gas pipe opening, the third pressure port configured to be operatively coupled to a third pressure sensor for measuring a pressure adjacent the air/gas outlet.

3. The air/gas admittance device of claim 2, further comprising:

a fourth pressure port in the side wall of the body, upstream of the gas pipe opening and opposing the first pressure port; and

a fifth pressure port in the side wall of the gas pipe and opposing the second pressure port.

4. The air/gas admittance device of claim 3, further comprising a sixth pressure port in the side wall of the body, downstream of the gas pipe opening and opposing the third pressure port.

5. The air/gas admittance device of claim 1, wherein the first pressure port is positioned upstream of the air flow restrictor, and the second pressure port is positioned upstream of the gas flow restrictor.

6. The air/gas admittance device of claim 1, further comprising an outlet flange mounted to the body adjacent to the air/gas outlet.

7. The air/gas admittance device of claim 6, further comprising a fan mounted to the outlet flange for creating an under pressure at the air/gas outlet of the body.

8. The air/gas admittance device of claim 1, further comprising an air inlet flange coupled to the body adjacent to the air inlet.

9. The air/gas admittance device of claim 8, further comprising an air damper coupled to the air inlet flange.

10. The air/gas admittance device of claim 1, further comprising a gas inlet flange coupled to the gas pipe adjacent to the gas inlet.

11. The air/gas admittance device of claim 10, further comprising a gas valve coupled to the gas inlet flange.

12. The air/gas admittance device of claim 1, wherein the air flow smoothing insert is positioned upstream of the air flow restrictor.

13. The air/gas admittance device of claim 1, further comprising a gas flow smoothing insert positioned upstream of the second pressure port.

14. An air/gas admittance device for use with a combustion unit, the air/gas admittance device comprising:

a body having a side wall defining a passageway that extends from an air inlet to an air/gas outlet;

a gas pipe having a side wall defining a passageway that extends from a gas inlet to a gas outlet;

the side wall of the body having a gas pipe opening that is in fluid communication with the gas outlet of the gas pipe;

an air flow restrictor positioned in the body between the gas pipe opening and the air inlet;

an air flow smoothing insert positioned in the body upstream of the gas pipe opening; and

a fan in fluid communication with the air/gas outlet, the fan configured to generate an under pressure at the air/gas outlet.

15. The air/gas admittance device of claim 14, further comprising:

a first pressure port in the side wall of the body, upstream of the gas pipe opening, the first pressure port configured to be operatively coupled to a first pressure sensor for measuring a pressure of air within the body; and

a second pressure port in the side wall of the gas pipe, the second pressure port configured to be operatively coupled to a second pressure sensor for measuring a pressure of gas within the gas pipe.

16. The air/gas admittance device of claim 15, further comprising a third pressure port in the side wall of the body downstream of the gas pipe opening, the third pressure port configured to be operatively coupled to a third pressure sensor for measuring a pressure adjacent the air/gas outlet.

17. The air/gas admittance device of claim 14, further comprising an outlet flange mounted to the body adjacent to the air/gas outlet, and wherein the fan is mounted directly to the outlet flange.

18. The air/gas admittance device of claim 14, further comprising:

a gas inlet flange coupled to the gas pipe adjacent to the gas inlet; and

a gas valve mounted directly to the gas inlet flange.

19. An air/gas admittance device for use with a combustion unit, the air/gas admittance device comprising:

a body having a side wall defining a passageway that extends from an air inlet to an air/gas outlet;

a gas pipe having a side wall defining a passageway that extends from a gas inlet to a gas outlet;

the side wall of the body having a gas pipe opening that is in fluid communication with the gas outlet of the gas pipe;

a first pressure port in the side wall of the body, upstream of the gas pipe opening;

a first pressure sensor operatively coupled to the first pressure port for measuring a pressure of air within the body;

a second pressure port in the side wall of the gas pipe;

a second pressure sensor operatively coupled to the second pressure port for measuring a pressure of gas within the gas pipe;

an air flow smoothing insert positioned in the body upstream of the first pressure port;

a gas control valve coupled to the gas inlet; and

a controller operatively coupled to the first pressure sensor, the second pressure sensor and the gas control valve, the controller is configured to use the pressure of air within the body sensed by the first pressure sensor and the pressure of gas within the gas pipe sensed by the second pressure sensor to control the gas valve to produce a desired air/gas mixture at the air/gas outlet.

20. The air/gas admittance device of claim 19, further comprising:

a third pressure port in the side wall of the body downstream of the gas pipe opening;

a third pressure sensor operatively coupled to the third pressure port for measuring a pressure adjacent the air/gas outlet; and

wherein the controller is configured to use the pressure of air within the body sensed by the first pressure sensor, the pressure of gas within the gas pipe sensed by the second pressure sensor, and the pressure adjacent the air/gas outlet sensed by the third pressure sensor to control the gas valve to produce a desired air/gas mixture at the air/gas outlet.