Drum unit provided with augers for conveying waste toner

• US 10,274,892 B2
• Filed: 03/23/2017
• Issued: 04/30/2019
• Est. Priority Date: 03/31/2016
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Tamura, Hikaru
• Primary Examiner(s): Aydin, Sevan A
• Application Number:
  US15/467,691
• Publication Number:
  US 20170285557A1
• Time in Patent Office: 768 Days
• CPC Class Codes: G03G 15/0194 primary transfer to the final recording medium G03G15/0184 takes precedence
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 2221/1869 Cartridge holders, e.g. intermediate frames for placing cartridge parts therein

Abstract

A drum unit includes: a photosensitive drum; a blade contacting a surface of the photosensitive drum and configured to remove waste toner therefrom; a first auger; and a second auger. The photosensitive drum defines an axis extending in a first direction and is rotatable about the axis. The first auger extends in the first direction. The first auger is rotatable upon receipt of a drive force from the photosensitive drum to convey the waste toner removed by the blade in the first direction. The second auger extends in a second direction crossing the first direction. The second auger is rotatable upon receipt of the driving force from the first auger to convey the waste toner conveyed by the first auger in the second direction.

Claims

1. A drum unit comprising:

a photosensitive drum defining an axis extending in a first direction, the photosensitive drum being rotatable about the axis, and the photosensitive drum having one end portion and another end portion opposite the one end portion in the first direction;

a blade contacting a peripheral surface of the photosensitive drum and configured to remove waste toner on the peripheral surface of the photosensitive drum;

a first auger extending in the first direction and rotatable upon receipt of a driving force from the photosensitive drum, the first auger being configured to convey the waste toner removed by the blade in the first direction;

a second auger extending in a second direction crossing the first direction, the second auger being configured to convey the waste toner conveyed by the first auger in the second direction;

a first pulley configured to rotate upon receipt of the driving force from the first auger;

a second pulley disposed to be spaced way from the first pulley; and

an endless belt mounted over the first pulley and the second pulley and configured to transmit the driving force from the first pulley to the second pulley, the second auger being rotatable upon receipt of the driving force from the second pulley.

2. The drum unit according to claim 1, wherein the photosensitive drum further includes a drum gear provided at the one end portion of the photosensitive drum, and

wherein the first auger includes an auger gear meshing with the drum gear.

3. The drum unit according to claim 1, wherein the first pulley is coaxially provided at the first auger and configured to rotate together with the first auger.

4. The drum unit according to claim 3, further comprising a contact member configured to make contact with the endless belt between the first pulley and the second pulley.

5. The drum unit according to claim 4, further comprising a support member supporting the other end portion of the photosensitive drum, the contact member being supported by the support member and being movable relative to the support member.

6. The drum unit according to claim 5, wherein the support member includes a boss protruding in the first direction, and

wherein the contact member comprises a rod having a base end portion and a distal end portion opposite to each other, the base end portion being fitted to the boss of the support member, and the distal end portion being in contact with the endless belt.

7. The drum unit according to claim 6, wherein the contact member further comprises an urging member configured to urge the distal end portion of the rod toward the endless belt.

8. The drum unit according to claim 3, wherein the photosensitive drum includes a drum shaft extending in the first direction and defining the axis, the endless belt having an inner peripheral surface defining an inner space, the drum shaft being positioned in the inner space of the endless belt when viewed in the first direction.

9. The drum unit according to claim 3, wherein the photosensitive drum includes a drum shaft extending in the first direction and defining the axis, the drum shaft being in contact with the endless belt between the first pulley and the second pulley.

10. The drum unit according to claim 3, further comprising:

a first bevel gear rotatable with the second pulley, the first bevel gear being integral with the second pulley; and

a second bevel gear provided at one end of the second auger in the second direction and rotatable with the second auger, the second bevel gear meshing with the first bevel gear.

11. The drum unit according to claim 10, further comprising a bearing including a first support shaft and a second support shaft, the first support shaft rotatably supporting the first bevel gear, and the second support shaft rotatably supporting the second bevel gear.

12. The drum unit according to claim 1, further comprising

an auger gear coaxially provided at the first auger and configured to rotate together with the first auger,

wherein the first pulley is provided with gear teeth meshing with the auger gear, the first pulley being configured to rotate upon receipt of the driving force from the first auger through the auger gear.

13. A drum unit comprising:

a plurality of photosensitive drums each defining an axis extending in a first direction and rotatable about the axis, each of the photosensitive drums having one end portion and another end portion opposite the one end portion in the first direction;

a plurality of blades each contacting a peripheral surface of a corresponding one of the photosensitive drums and configured to remove waste toner on the peripheral surface of the corresponding one of the photosensitive drums;

a plurality of first augers, each of the first augers extending in the first direction and rotatable upon receipt of a driving force from a corresponding one of the photosensitive drums, and each of the first augers being configured to convey the waste toner removed by the corresponding one of the blades in the first direction; and

a second auger extending in a second direction crossing the first direction and configured to convey the waste toner conveyed by each of the first augers in the second direction, the second auger being rotatable upon receipt of the driving force from one of the first augers that is positioned most downstream in the second direction among the plurality of first augers.