Numerical control unit and NC program creating unit

• US 10,274,938 B2
• Filed: 03/09/2015
• Issued: 04/30/2019
• Est. Priority Date: 03/12/2014
• Status: Active Grant

• Current Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Original Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Inventors: Maseki, Katsuhiro, Inagaki, Tatsuhiko, Tsusaka, Hiroyuki, Tsujimura, Kazuhiro
• Primary Examiner(s): Karim, Ziaul
• Application Number:
  US14/641,946
• Publication Number:
  US 20150261214A1
• Time in Patent Office: 1,513 Days
• Field of Search: 700174
• CPC Class Codes: G05B 19/4163 Adaptive control of feed or cutting velocity without NC B23Q15/12
• CPC Class Codes: G05B 2219/36293 Set feed and speed for specified tool, workpiece as function of ratio cutting force, speed
• CPC Class Codes: G05B 2219/43124 Adapt speed as function of material, thickness, depth, volume, width, uniform surface quality
• CPC Class Codes: G05B 2219/50232 Synchronize change of feed and spindle speed when overriding feed speed

Abstract

A numerical control unit is provided that can change an override value according to various workpiece materials and can extend the tool life. A numerical control unit includes a variation storage unit that stores a variation in override value of a feed speed or a spindle speed for each workpiece material, an override value setting unit that sets the override value based on the variation in override value according to the material of a workpiece being machined; and a control unit that changes the feed speed or the spindle speed based on the override value.

Claims

1. A numerical control unit for a machine tool, comprising:

circuitry configured to

store a variation that is an amount of change to be used to change an override value, the variation being set for each workpiece material and the override value being a value that changes a command value of a feed speed or a spindle speed in an NC control program, the NC program including an end code that prevents further change to the override value;

set the override value based on the variation according to a material of a workpiece being machined;

change the feed speed or the spindle speed based on the override value;

repeatedly compare spindle power consumption during machining with prescribed spindle power serving as a preset target value at predetermined time intervals to determine if the override value should be changed,

change the override value by the variation each time it is determined that the override value should be changed until the end code is detected;

store information on whether changing of the override value is permitted or not for each tool;

determine for each machining process in an existing NC program if the machining process is a process using a tool for which changing of the override value is permitted;

automatically insert a start code at a start of the machining process and automatically insert the end code at an end of the machining process if it is determined that the machining process is the process using the tool for which changing of the override value is permitted, the start code being a code that allows the override value to be changed; and

start changing the override value based on the start code.

2. The numerical control unit according to claim 1, wherein the variation is set to a smaller value as a hardness of the workpiece material is higher and is set to a larger value as the hardness of the workpiece material is lower.

3. An NC program creating unit that creates an NC program for a machine tool, comprising:

circuitry configured to;

store a variation that is an amount of change to be used to change an override value, the variation being set for each workpiece material and the override value being a value that changes a command value of a feed speed or a spindle speed in an NC control program;

store information on whether changing of the override value is permitted or not for each tool;

determine for each machining process in an existing NC program if the machining process is a process using a tool for which changing of the override value is permitted based upon the stored information on whether changing of the override value is permitted or not for each tool; and

automatically insert a start code in the existing NC program at a start of the machining process and automatically insert an end code in the existing NC program at an end of the machining process if it is determined that the machining process is the process using the tool for which changing of the override value is permitted, the start code being a code that allows the override value to be changed and the end code being a code that no longer allows the override value to be changed.

4. The NC program creating unit according to claim 3, wherein the circuitry is configured to insert the start code and the end code if it is selected by interactive programming to insert the start code and the end code.