E-cigarette and re-charging pack

• US 10,276,898 B2
• Filed: 07/24/2015
• Issued: 04/30/2019
• Est. Priority Date: 07/29/2014
• Status: Active Grant

• Current Assignee: Nicoventures Trading Ltd. (British American Tobacco PLC)
• Original Assignee: Nicoventures Holdings Limited (British American Tobacco PLC)
• Inventors: Leadley, David
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): Thapa, Sailesh
• Application Number:
  US15/326,592
• Publication Number:
  US 20170207499A1
• Time in Patent Office: 1,376 Days
• CPC Class Codes: A24F 40/10 Devices using liquid inhalable precursors
• CPC Class Codes: A24F 40/40 Constructional details, e.g. connection of cartridges and battery parts
• CPC Class Codes: A24F 40/53 Monitoring, e.g. fault detection
• CPC Class Codes: A24F 40/95 structurally associated with cases
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/443 in response to temperature
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2220/30 Batteries in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H01M 50/20 Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders structural combination of accumulators with charging apparatus H01M10/46
• CPC Class Codes: H02J 7/00302 Overcharge protection
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/00308 Overvoltage protection
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection
• CPC Class Codes: H02J 7/00712 the cycle being controlled or terminated in response to electric parameters
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A pack for containing and recharging an e-cigarette includes: a re-chargeable pack battery; a first connector which is electrically connectable to an external power source; a first recharging mechanism for re-charging the pack battery using the external power source when the first connector is electrically connected to the external power source; a second connector which is electrically connectable to an e-cigarette contained within the pack; and a second recharging mechanism for re-charging the e-cigarette when the e-cigarette is electrically connected to the second connector. The first recharging mechanism includes a first protection circuit module and the second re-charging mechanism includes a second protection circuit module, wherein the protection modules protect the pack and e-cigarette against excessive voltage or current during re-charging.

Claims

1. A rechargeable e-cigarette comprising:

a battery;

a connector which is electrically connectable to an external battery pack; and

a recharging mechanism for re-charging the battery using the external battery pack when the connector is electrically connected to the external battery pack, the recharging mechanism comprising;

a charge controller for controlling electrical power flow from the external battery pack to the battery,

a temperature sensor which is responsive to the temperature of the battery, and

a timer;

wherein;

the charge controller is configured to prevent electrical power flow from the external battery pack to the battery when the temperature of the battery is determined to lie outside a range defined between a lower temperature threshold and an upper temperature threshold; and

the timer is configured to start timing when electrical power starts flowing from the external battery pack to the battery and to prevent electrical power flow from the external battery pack to the battery after a predetermined time period has elapsed.

2. A rechargeable e-cigarette according to claim 1, wherein the lower temperature threshold is about 0°

C. and the upper temperature threshold is about 50°

C.

3. A rechargeable e-cigarette according to claim 1, wherein the predetermined time period is in the range 1 to 3 hours.

4. A rechargeable e-cigarette according to claim 1, wherein the charge controller is configured to prevent electrical power flow from the external battery pack to the battery when the voltage or current of the electrical power flow to the battery exceed a predetermined voltage or current threshold.

5. A system comprising:

a pack for containing and recharging an e-cigarette, the pack comprising;

a re-chargeable pack battery;

a first connector which is electrically connectable to an external power source;

a first recharging mechanism for re-charging the pack battery using the external power source when the first connector is electrically connected to the external power source;

a second connector which is electrically connectable to an e-cigarette contained within the pack; and

a second recharging mechanism for re-charging the e-cigarette when the e-cigarette is electrically connected to the second connector;

wherein;

the first recharging mechanism comprises;

a first protection circuit module for preventing electrical power flow from the external power source to the pack battery when the current supplied to the pack battery exceeds a first predetermined current threshold or the voltage supplied to the pack battery exceeds a first predetermined voltage threshold; and

the second re-charging mechanism comprises;

a second protection circuit module, which sits between the first protection circuit module and the pack battery, for preventing electrical power flow from the pack battery to the e-cigarette when the current supplied by the pack battery exceeds a second predetermined current threshold or the voltage supplied by the pack battery exceeds a second predetermined voltage threshold; and

a rechargeable e-cigarette according to claim 1, wherein the charging controller is configured to prevent electrical power flow from the external battery pack to the battery when the voltage or current of the electrical power flow to the battery exceed a predetermined voltage or current threshold.

6. A pack for containing and recharging an e-cigarette, the pack comprising:

a re-chargeable pack battery;

a first connector which is electrically connectable to an external power source;

a first recharging mechanism for re-charging the pack battery using the external power source when the first connector is electrically connected to the external power source;

a second connector which is electrically connectable to an e-cigarette contained within the pack; and

a second recharging mechanism for re-charging the e-cigarette when the e-cigarette is electrically connected to the second connector;

wherein;

the first recharging mechanism comprises;

a first protection circuit module for preventing electrical power flow from the external power source to the pack battery when the current supplied to the pack battery exceeds a first predetermined current threshold or the voltage supplied to the pack battery exceeds a first predetermined voltage threshold; and

the second re-charging mechanism comprises;

a second protection circuit module, which sits between the first protection circuit module and the pack battery, for preventing electrical power flow from the pack battery to the e-cigarette when the current supplied by the packbattery exceeds a second predetermined current threshold or the voltage supplied by the pack battery exceeds a second predetermined voltage threshold.

7. A pack according to claim 6, further comprising a regulator for converting the voltage and current of electrical power supplied from the external power source to respective predetermined voltage and current values prior to the electrical power being supplied to the pack battery.

8. A pack according to claim 7, wherein the predetermined voltage value supplied to the pack battery by the regulator is in the range 4-4.5V and the predetermined current value supplied to the pack battery by the regulator is in the range 400-500 mA.

9. A pack according to claim 7, wherein the first recharging mechanism further comprises:

an over-current cut-off unit for preventing electrical power flow from the external power source to the regulator when the current supplied by the external power source exceeds a third predetermined current threshold; and

an over-voltage cut-off unit for preventing electrical power flow from the external power source to the regulator when the voltage supplied by the external power source exceeds a third predetermined voltage threshold value.

10. A pack according to claim 9, wherein the third predetermined current threshold is about 1A and the third predetermined voltage threshold is about 6V.

11. A pack according to claim 6, wherein the second protection circuit module is configured to prevent electrical power flow from the pack battery to the e-cigarette if the voltage supplied by the pack battery is reduced below a predetermined lower voltage threshold.

12. A pack according to claim 6, wherein:

the first recharging mechanism further comprises a first timer configured to start timing when electrical power starts flowing from the external power source to the pack battery and to prevent electrical power flow from the external power source to the pack battery after a first predetermined time period has elapsed; and

the second recharging mechanism further comprises a second timer configured to start timing when electrical power starts flowing from the pack battery to the e-cigarette and to prevent electrical power flow from the pack battery to the e-cigarette after a second predetermined time period has elapsed.

13. A pack according to claim 12, wherein the first predetermined time period is between 4 and 6 hours and the second predetermined time period is between 1 and 2.5 hours.

14. A pack according to claim 6, wherein the first recharging mechanism further comprises a temperature sensor which is responsive to the temperature of the pack battery and the first recharging mechanism is configured to prevent electrical power flow from the external power source to the battery pack when the temperature of the pack battery is determined to lie outside a range defined between a lower temperature threshold and an upper temperature threshold.

15. A pack according to claim 14, wherein the lower temperature threshold is about −

5°

C., and the upper temperature threshold is about 45°

C.