Wireless battery charger

• US 10,277,059 B2
• Filed: 04/24/2017
• Issued: 04/30/2019
• Est. Priority Date: 04/24/2017
• Status: Active Grant

• Current Assignee: WiTricity Corporation
• Original Assignee: WiTricity Corporation
• Inventors: Der, Lawrence, Gupta, Sanjay
• Primary Examiner(s): Berhanu, Samuel
• Application Number:
  US15/495,750
• Publication Number:
  US 20180309315A1
• Time in Patent Office: 736 Days
• Field of Search: 320108
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage
• CPC Class Codes: H02J 7/06 using discharge tubes or semiconductor devices
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A wireless battery charging system includes an inductive receiving member for receiving an AC signal for output to a matching circuit having a variable impedance with variable matching parameters. The output of the matching circuit drives a rectifier circuit for converting the inputted AC signal to a first DC voltage and having variable rectifier parameters to vary the voltage drop thereacross. A DC-to-DC converter for converting the first DC voltage to a regulated voltage for charging the battery. A current sensor senses current through the inductive receiving member, rectifier circuit and DC-to-DC converter. A controller senses the voltage drop across each of the matching circuit, rectifier circuit and DC-to-DC converter and the current there through to determine power dissipation in each of the matching circuit, rectifier circuit and DC-to-DC converter. The power distribution in each of the matching circuit, the rectifier circuit and the DC-to-DC converter can then be varied.

Claims

1. A wireless battery charging system, comprising:

an inductive receiving member for coupling to an inductively generated AC signal;

a matching circuit having a variable impedance for presenting a desired impedance to the inductive receiving member and having variable matching parameters, the matching circuit interfacing an AC signal output by the inductive receiving member to a first AC signal output;

a rectifier circuit for converting the first AC signal output to a first DC voltage and having variable rectifier parameters to vary a first voltage drop thereacross;

a DC-to-DC voltage converter for converting an output of the rectifier circuit to a regulated voltage lower than the first DC voltage, an output of the DC-to-DC voltage converter charging the battery;

a current sensor for sensing series current through the matching circuit, rectifier circuit and DC-to-DC voltage converter;

a memory for storing a plurality of discrete predetermined power distribution configurations, each of the power distribution configurations associated with a separate power distribution scheme and each based on sensed voltages on an input of the matching circuit, an input of the rectifier circuit and an input of the DC-to-DC voltage converter in addition to the current sensed by the current sensor as determinative factors for power distribution; and

a controller sensing a second voltage drop across each of the matching circuit, rectifier circuit and DC-to-DC voltage converter and the current through the current sensor and determining power dissipation in each of the matching circuit, rectifier circuit and DC-to-DC voltage converter; and

the controller adjusting the variable matching parameters in the matching circuit, the variable rectifier parameters in the rectifier circuit and a voltage input to the DC-to-DC voltage converter in accordance with a predetermined power distribution configuration to distribute power thereacross in accordance with an associated power distribution scheme.

2. The wireless battery charging system of claim 1, and further comprising a temperature sensor for sensing a temperature of the battery, the controller determining the temperature of the battery from an output of the temperature sensor, and wherein the power distribution configuration utilizes the temperature of the battery as a determinative factor in the power distribution scheme.

3. The wireless battery charging system of claim 1, wherein the current sensor is a current shunt sense resistor.

4. The wireless battery charging system of claim 1, and further comprising an output for driving a system load, which system load operates in parallel with the battery.

5. The wireless battery charging system of claim 4 and further comprising a battery current sensor for sensing current through the battery.

6. The wireless battery charging system of claim 5, wherein the controller receives as an input the output of the battery current sensor and the power distribution configuration utilizes the current through the battery current sensor as a determinative factor in the associated power distribution scheme.

7. The wireless battery charging system of claim 1, wherein the DC-to-DC voltage converter can be configured as either a voltage mode DC-to-DC voltage converter or as a current mode DC-to-DC converter.

8. The wireless battery charging system of claim 7, wherein the power distribution configuration can implement a power distribution scheme that configures the DC-to-DC converter as a current mode DC-to-DC voltage converter in order to regulate a current through the DC-to-DC voltage converter to a fixed value.

9. The wireless battery charging system of claim 1, wherein the rectifier circuit comprises asynchronous rectifier having variable rectifier parameters to vary the first voltage drop thereacross.

10. A wireless power delivery system, comprising:

an inductive receiving member for inductively coupling to an external inductive power transmission system;

a variable impedance matching network for presenting a desired impedance to the inductive receiving member and having variable matching parameters to output a first AC signal output with a variable power dissipation;

a rectification circuit for rectifying the first AC signal output to a first DC voltage and having variable rectifier parameters to vary the power dissipated thereby;

a DC-to-DC voltage converter for converting the output of the rectification circuit to a regulated voltage, the output of the DC-to-DC voltage converter for powering an external load;

a current sensor for sensing series current through the inductive receiving member, rectification circuit and DC-to-DC voltage converter; and

a controller sensing a voltage drop across each of the variable impedance matching network, rectification circuit and DC-to-DC voltage converter and the current through the current sensor and determining power dissipation in each of the variable impedance matching network, rectification circuit and DC-to-DC voltage converter;

the controller storing in an associated memory a plurality of stored power configurations, each of the stored power configurations defining an associated power distribution scheme for configuration of each of the variable impedance matching network, rectification circuit and DC-to-DC voltage converter, wherein the sensed voltage drop across each of the variable impedance matching network, rectification circuit in the DC-to-DC voltage converter are determinative factors in each of the power distribution schemes; and

the controller selecting one of the power distribution schemes and the associated stored power configuration and adjusting the variable matching parameters in the variable impedance matching network, the variable rectifier parameters in the rectification circuit and a voltage input to the DC-to-DC voltage converter in accordance with the selected stored power configuration to distribute power thereacross in accordance with the associated power distribution scheme.

11. The wireless power delivery system of claim 10, and further comprising a temperature sensor for sensing a temperature of the external load, the controller determining the temperature of the external load from the output of the temperature sensor, and wherein the power distribution configuration utilizes the temperature of the external load as a determinative factor in select ones of the power distribution schemes.

12. The wireless power delivery system of claim 11, wherein the external load is a battery.

13. The wireless power delivery system of claim 10, wherein the DC-to-DC converter can be configured as either a voltage mode DC-to-DC converter or as a current mode DC-to-DC converter.

14. The wireless power delivery system of claim 13, wherein each of the power distribution configurations can implement and associated power distribution scheme that configures the DC-to-DC converter as a current mode DC-to-DC converter in order to regulate a current through the DC-to-DC converter to a fixed value.

15. A wireless power delivery system, comprising:

a coil for inductively coupling to an external inductive power transmission system;

a variable impedance matching network for presenting a desired impedance to the coil and having variable matching parameters to output a first AC signal output with a variable power dissipation;

a rectification circuit for rectifying the first AC signal output to a first DC voltage and having variable rectifier parameters to vary the power dissipated thereby;

a DC-to-DC voltage converter for converting the output of the rectification circuit to a regulated voltage, the output of the DC-to-DC voltage converter for powering an external load;

a sensor for sensing parameters of the coil, impedance matching network rectification circuit and DC-to-DC voltage converter that are associated with heat dissipation therein; and

a controller determining power dissipation in each of the coil, impedance matching network, rectification circuit and DC-to-DC voltage converter;

the controller storing a plurality of predetermined power configurations, each of the predetermined power configurations defining an associated power distribution scheme for configuration of each of the variable impedance matching network, rectification circuit and DC-to-DC voltage converter; and

the controller selecting one of the power distribution schemes and the associated predetermined power configuration and adjusting the variable matching parameters in the variable impedance matching network, the variable rectifier parameters in the rectification circuit and the voltage input to the DC-to-DC voltage converter in accordance with the selected predetermined power distribution configuration to distribute power thereacross in accordance with the associated power distribution scheme.

16. The wireless power delivery system of claim 15, wherein the sensor for at least one of the coil, rectification circuit and DC-to-DC voltage converter comprises an external heat sensor for determining heat dissipated by the respective one of the coil, rectification circuit and DC-to-DC converter.

17. The wireless power delivery system of claim 15, wherein the sensor includes at least a current sensor for sensing a series current through the coil, impedance matching network rectification circuit and DC-to-DC voltage converter.

18. The wireless power delivery system of claim 17, wherein the controller sensing the voltage drop across each of the variable impedance matching network, rectification circuit and DC-to-DC voltage converter and a current through the current sensor and determining the power dissipation in each of the variable impedance matching network, rectification circuit and DC-to-DC voltage converter.

19. The wireless power delivery system of claim 15, wherein the controller adaptively determines the stored predetermined power configurations.