Self-powered pipeline hydrate prevention system

• US 10,277,094 B2
• Filed: 09/09/2016
• Issued: 04/30/2019
• Est. Priority Date: 09/16/2015
• Status: Active Grant

• Current Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Original Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Inventors: Batarseh, Sameeh, Habib, Nabeel Al, Ahmad, Talha Jamal
• Primary Examiner(s): Reid, Michael R
• Assistant Examiner(s): Waddy, Jonathan J
• Application Number:
  US15/260,386
• Publication Number:
  US 20170074447A1
• Time in Patent Office: 963 Days
• Field of Search: 137334, 137341, 60398, 290 43, 290 54
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: F16L 53/38 using elongate electric heating elements, e.g. wires or ribbons
• CPC Class Codes: F17D 1/05 Preventing freezing by heating F16L53/30
• CPC Class Codes: H02K 7/1823 structurally associated with turbines or similar engines
• CPC Class Codes: H05B 1/02 Automatic switching arrangements specially adapted to apparatus ; Control of heating devices thermally-actuated switches H01H37/00
• CPC Class Codes: H05B 1/0244 Heating of fluids H05B1/0247 takes precedence
• CPC Class Codes: Y10T 137/6606 With electric heating element

Abstract

A system for preventing hydrate formation in a pipeline includes a heater housing. The heater housing has an outer diameter sized to travel within the pipeline. A turbine assembly is located within the heater housing. The turbine assembly has a blade that is rotatable by a flow of fluid within the pipeline. An electric heater is located within the heater housing and is electrically connected to the turbine assembly. The electric heater is selectively contacted by the flow of fluid within the pipeline.

Claims

1. A system for preventing hydrate formation in a pipeline, the system comprising:

a heater housing, the heater housing having an outer diameter sized to travel within the pipeline;

a turbine assembly located within the heater housing, the turbine assembly having a blade that is rotatable by a flow of fluid within the pipeline;

an electric heater located within the heater housing and electrically connected to the turbine assembly, the electric heater selectively contacted by the flow of fluid within the pipeline; and

a scrubber located at an outer surface of the blade, the scrubber selectively removing a material from an interior surface of one of the pipeline and the heater housing.

2. The system according to claim 1, wherein the turbine assembly further includes a generator and an electrical connector, the generator mechanically connected to the blade and the electrical connector extending from the generator to the electric heater.

3. The system according to claim 1, further comprising a control system connected to the electric heater, and wherein the electric heater has an off condition and an on condition and is selectively switched between the off condition and the on condition by the control system.

4. The system according to claim 3, wherein the control system includes a temperature sensor that senses a real time temperature within the pipeline, and wherein the electric heater is switched from the off condition to the on condition when the real time temperature falls below a lower temperature limit.

5. The system according to claim 3, wherein the control system includes a temperature sensor that senses a real time temperature within the pipeline, and wherein the electric heater is switched to the off condition when the real time temperature is above an upper temperature limit.

6. The system according to claim 1, further comprising a control system connected to the turbine assembly, and wherein the turbine assembly is a variable speed turbine assembly that has a rate of rotation of the blade selectively controlled by the control system.

7. The system according to claim 1, further comprising an acoustic system, the acoustic system including an acoustic transmitter and an acoustic receiver selectively measuring sound travel time, the acoustic receiver in communication with a control system connected to the turbine assembly.

8. The system according to claim 1, further comprising a second turbine assembly, the turbine assemblies being spaced apart within the pipeline and being electrically connected by a flexible conductor.

9. The system according to claim 1, wherein the heater housing is selected from a group consisting of a wire frame and a pipe.

10. The system according to claim 1, wherein the electric heater includes a ceramic outer layer.

11. The system according to claim 1, wherein the electric heater is selected from a group consisting of a mesh heater and a plate heater and a combination thereof.

12. A method for preventing hydrate formation in a pipeline, the method comprising:

providing a heater housing, the heater housing having an outer diameter sized to travel within the pipeline;

locating a turbine assembly within the heater housing, the turbine assembly having a blade that is rotatable by a flow of fluid within the pipeline;

locating an electric heater within the heater housing and electrically connecting the electric heater to the turbine assembly;

inserting the heater housing into the pipeline so that the electric heater contacts and heats the flow of fluid within the pipeline and the flow of fluid in the pipeline causes a rotation of the blade; and

removing a material from an interior surface of one of the pipeline and the heater housing with a scrubber that is located at an outer surface of the blade.

13. The method according to claim 12, further comprising converting the rotation of the blade to an electric power with a generator and conveying the electric power to the electric heater with an electrical connector that extends from the generator to the electric heater.

14. The method according to claim 12, further comprising switching the electric heater between an off condition and an on condition with a control system that is connected to the electric heater.

15. The method according to claim 12, further comprising sensing a real time temperature within the pipeline with a temperature sensor of a control system and switching the electric heater from an off condition to an on condition with the control system when the real time temperature falls below a lower temperature limit.

16. The method according to claim 12, further comprising sensing a real time temperature within the pipeline with a temperature sensor of a control system and switching the electric heater from an on condition to an off condition with the control system when the real time temperature rises above an upper temperature limit.

17. The method according to claim 12, further comprising controlling a rate of rotation of the blade with a control system that is connected to the turbine assembly.

18. The method according to claim 12, further comprising providing an acoustic system having an acoustic transmitter and an acoustic receiver, transmitting an acoustic signal with the acoustic transmitter, receiving the acoustic signal with the acoustic receiver, and measuring a sound travel time between the acoustic transmitter and the acoustic receiver.

19. The method according to claim 18, wherein the acoustic system is in communication with a control system connected to the turbine assembly, the method further comprising determining a condition of one of the pipeline, the turbine assembly and the flow of fluid from the sound travel time, and adjusting the performance of the turbine assembly with the control system as a result of the condition.

20. The method according to claim 12, further comprising providing a second turbine assembly, electrically connecting the turbine assemblies with a flexible conductor, and spacing the turbine assemblies apart within the pipeline.

21. A system for preventing hydrate formation in a pipeline, the system comprising:

a heater housing, the heater housing having an outer diameter sized to travel within the pipeline;

a turbine assembly located within the heater housing, the turbine assembly having a blade that is rotatable by a flow of fluid within the pipeline;

an electric heater located within the heater housing and electrically connected to the turbine assembly, the electric heater selectively contacted by the flow of fluid within the pipeline, where the flow of fluid is operable to move the heater housing through the pipeline, and

a scrubber located at an outer surface of the blade, the scrubber selectively removing a material from an interior surface of one of the pipeline and the heater housing.

22. A method for preventing hydrate formation in a pipeline, the method comprising:

providing a heater housing, the heater housing having an outer diameter sized to travel within the pipeline;

locating a turbine assembly within the heater housing, the turbine assembly having a blade that is rotatable by a flow of fluid within the pipeline;

locating an electric heater within the heater housing and electrically connecting the electric heater to the turbine assembly;

inserting the heater housing into the pipeline so that the electric heater contacts and heats the flow of fluid within the pipeline and the flow of fluid in the pipeline causes a rotation of the blade;

moving the heater housing along a length of the pipeline to heat the flow of fluid along the length of the pipeline, and

removing a material from an interior surface of one of the pipeline and the heater housing with a scrubber that is located at an outer surface of the blade.