Magnetic parking for robotic cleaner on a solar panel

• US 10,277,163 B1
• Filed: 07/11/2018
• Issued: 04/30/2019
• Est. Priority Date: 07/11/2018
• Status: Active Grant

• Current Assignee: Evermore United S.A.
• Original Assignee: Evermore United S.A.
• Inventors: Meller, Moshe, Meller, Eran
• Primary Examiner(s): Carlson, Marc
• Application Number:
  US16/032,686
• Time in Patent Office: 293 Days
• Field of Search: 15319
• CPC Class Codes: B08B 1/12 Brushes
• CPC Class Codes: B08B 1/165 Scrapers
• CPC Class Codes: B08B 1/30 by movement of cleaning members over a surface
• CPC Class Codes: B08B 13/00 Accessories or details of general applicability for machines or apparatus for cleaning
• CPC Class Codes: B08B 3/024 Cleaning by means of spray elements moving over the surface to be cleaned
• CPC Class Codes: B08B 3/08 the liquid having chemical or dissolving effect substances used, see the relevant classes
• CPC Class Codes: B08B 5/02 Cleaning by the force of jets, e.g. blowing-out cavities airguns or nozzles per se B05B1/005
• CPC Class Codes: B08B 5/04 Cleaning by suction, with or without auxiliary action B08B9/035 takes precedence; suction cleaners A47L
• CPC Class Codes: B62D 55/265 having magnetic or pneumatic adhesion
• CPC Class Codes: F24S 40/20 Cleaning; Removing snow
• CPC Class Codes: H02S 10/00 PV power plants; Combinations of PV energy systems with other systems for the generation of electric power
• CPC Class Codes: H02S 20/32 specially adapted for solar tracking
• CPC Class Codes: H02S 40/10 Cleaning arrangements
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

Autonomous robotic cleaner (ARC) for cleaning solar panels having an anchoring mechanism including at least one rechargeable power source, at least one cleaning mechanism, a controller and an anchoring mechanism, the cleaning mechanism for cleaning dirt off of a surface of the solar panels, the controller for controlling a cleaning process of the ARC and the anchoring mechanism for magnetically anchoring the ARC to an anchoring surface coupled with a solar panel, the anchoring mechanism including an arm and a drive mechanism, the arm including at least one ferromagnetic end piece and the drive mechanism being coupled with the arm, wherein the drive mechanism moves the arm between a magnetically engaged position with the anchoring surface and a magnetically disengaged position with the anchoring surface.

Claims

1. Autonomous robotic cleaner (ARC) for cleaning solar panels having an anchoring mechanism comprising:

at least one rechargeable power source;

at least one cleaning mechanism, for cleaning dirt off of a non-ferromagnetic surface of said solar panels;

a controller, for controlling a cleaning process of said ARC;

a supporting structure for supporting a rear end of said ARC; and

an anchoring mechanism, for magnetically anchoring said ARC to a ferromagnetic anchoring surface coupled with a solar panel,

said anchoring mechanism comprising;

an arm comprising at least one ferromagnetic end piece; and

a drive mechanism, coupled with said arm,

wherein said drive mechanism moves said arm between a magnetically engaged position with said ferromagnetic anchoring surface for parking said ARC and a magnetically disengaged position with said ferromagnetic anchoring surface for enabling said ARC to clean said solar panels; and

wherein said arm is longer than a height of said supporting structure when said arm is in said magnetically engaged position, thereby lifting said supporting structure off of said ferromagnetic anchoring surface and preventing movement of said ARC.

2. The ARC according to claim 1, wherein said at least one cleaning mechanism is selected from the list consisting of:

a cleaning mechanism utilizing water;

a cleaning mechanism utilizing a cleaning agent;

a cleaning mechanism utilizing a liquid;

a cleaning mechanism utilizing vacuum;

a cleaning mechanism comprising brushes;

a cleaning mechanism comprising microfiber fins;

a cleaning mechanism generating a directional air flow;

a cleaning mechanism generating a pressurized air stream; and

a cleaning mechanism comprising at least one wiper.

3. The ARC according to claim 1, wherein said drive mechanism is selected from the list consisting of:

a drive motor comprising a rotating shaft;

an electronic piston;

an actuator;

a worm gear comprising a bolt and a nut wheel;

a solenoid;

a hydraulic piston;

a hydraulic motor;

a pneumatic compressor; and

a pneumatic piston.

4. The ARC according to claim 1, wherein said at least one ferromagnetic end piece is a permanent magnet and wherein said ferromagnetic anchoring surface is made from a ferromagnetic material.

5. The ARC according to claim 1, wherein said at least one ferromagnetic end piece is made from a ferromagnetic material and wherein said ferromagnetic anchoring surface comprises at least one permanent magnet.

6. The ARC according to claim 1, wherein said at least one ferromagnetic end piece is made from a ferromagnetic material selected from the list consisting of:

galvanized steel;

cobalt;

iron;

ferric oxide;

nickel;

chromium dioxide;

gadolinium;

samarium-cobalt;

neodymium;

permalloy;

magnetite;

rare earth metal magnet material;

alloys of the above listed materials; and

compositions of the above listed materials.

7. The ARC according to claim 1, wherein said supporting structure is selected from the list consisting of:

a swivel wheel;

a brush;

a piece of plastic; and

a piece of rubber.

8. The ARC according to claim 1, wherein said controller is for transmitting and receiving signals to and from said ARC.

9. A solar tracker cleaning system for cleaning solar panels of a solar tracker under varying weather conditions, said solar tracker being able to be positioned at a pre-determined angle, said solar tracker cleaning system comprising:

a plurality of ferromagnetic anchoring stations, coupled with at least one edge of said solar tracker;

an autonomous robotic cleaner (ARC); and

a master controller, for receiving and transmitting data to and from said solar tracker and said ARC,

said ARC comprising;

at least one rechargeable power source;

at least one cleaning mechanism, for cleaning dirt off of a surface of said solar panels;

a controller, for controlling a cleaning process of said ARC; and

an anchoring mechanism, for magnetically anchoring said ARC to at least one of said plurality of ferromagnetic anchoring stations,

said anchoring mechanism comprising;

an arm comprising at least one ferromagnetic end piece; and

a drive mechanism, coupled with said arm,

wherein said drive mechanism moves said arm between a magnetically engaged position and a magnetically disengaged position with said at least one of said plurality of ferromagnetic anchoring stations;

wherein said master controller determines a weather condition and provides a clean command to said ARC if said determined weather condition is below a predetermined threshold; and

wherein said master controller provides an anchoring command to said ARC to anchor in one of said at least one of said plurality of ferromagnetic anchoring stations if said determined weather condition is above said predetermined threshold.

10. The solar tracker cleaning system according to claim 9, wherein said master controller provides said anchoring command to said ARC after said ARC finishes a cleaning cycle of said solar panels.

11. The solar tracker cleaning system according to claim 9, wherein said plurality of ferromagnetic anchoring stations is selected from the list consisting of:

a parking bay;

a docking station; and

a bridge coupling at two least sections of said solar tracker.

12. The solar tracker cleaning system according to claim 9, wherein said master controller determines said weather condition via a weather information center.

13. The solar tracker cleaning system according to claim 9, further comprising at least one weather instrument for determining said weather condition.

14. The solar tracker cleaning system according to claim 13, wherein said at least one weather instrument is selected from the list consisting of:

a barometer;

a hygrometer;

an anemometer; and

a thermometer.

15. The solar tracker cleaning system according to claim 9, wherein said weather condition is selected from the list consisting of:

peak gust wind speed;

a lightning storm;

rain;

snow; and

inclement weather.

16. The solar tracker cleaning system according to claim 9, wherein said master controller determines and selects said one of said at least one of said plurality of ferromagnetic anchoring stations said ARC is to anchor to if said determined weather condition is above said predetermined threshold using a shortest path algorithm.

17. The solar tracker cleaning system according to claim 9, wherein said predetermined threshold is a peak gust wind speed.

18. The solar tracker cleaning system according to claim 9, wherein said drive mechanism is selected from the list consisting of:

a drive motor comprising a rotating shaft;

an electronic piston;

an actuator;

a worm gear comprising a bolt and a nut wheel;

a solenoid;

a hydraulic piston;

a hydraulic motor;

a pneumatic compressor; and

a pneumatic piston.

19. The solar tracker cleaning system according to claim 9, wherein said at least one ferromagnetic end piece is a permanent magnet and wherein said plurality of ferromagnetic anchoring stations is made from a ferromagnetic material.

20. The solar tracker cleaning system according to claim 9, wherein said at least one ferromagnetic end piece is made from a ferromagnetic material and wherein said plurality of ferromagnetic anchoring stations each comprise at least one permanent magnet.

21. The solar tracker cleaning system according to claim 9, wherein said controller is for transmitting and receiving signals to and from said ARC.

22. A fixed angle solar panel cleaning system for cleaning solar panels under varying weather conditions, said solar panels being positioned at a pre-determined angle, said fixed angle solar panel cleaning system comprising:

a plurality of ferromagnetic anchoring stations, coupled with at least one edge of said solar panels;

an autonomous robotic cleaner (ARC); and

a master controller, for receiving and transmitting data to and from said ARC,

said ARC comprising;

at least one rechargeable power source;

at least one cleaning mechanism, for cleaning dirt off of a surface of said solar panels;

a controller, for controlling a cleaning process of said ARC; and

an anchoring mechanism, for magnetically anchoring said ARC to at least one of said plurality of ferromagnetic anchoring stations,

said anchoring mechanism comprising;

an arm comprising at least one ferromagnetic end piece; and

a drive mechanism, coupled with said arm,

wherein said drive mechanism moves said arm between a magnetically engaged position and a magnetically disengaged position with said at least one of said plurality of ferromagnetic anchoring stations;

wherein said master controller determines a weather condition and provides a clean command to said ARC if said determined weather condition is below a predetermined threshold; and

wherein said master controller provides an anchoring command to said ARC to anchor in one of said at least one of said plurality of ferromagnetic anchoring stations if said determined weather condition is above said predetermined threshold.

23. The fixed angle solar panel cleaning system according to claim 22, wherein said master controller provides said anchoring command to said ARC after said ARC finishes a cleaning cycle of said solar panels.