Patient-specific femoral guide

• US 10,278,711 B2
• Filed: 03/07/2011
• Issued: 05/07/2019
• Est. Priority Date: 02/27/2006
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Meridew, Jason D., Siebeneck, Tony, Metzger, Robert
• Primary Examiner(s): Prone, Christopher D.
• Assistant Examiner(s): Nelson, Christine L
• Application Number:
  US13/041,883
• Publication Number:
  US 20110160736A1
• Time in Patent Office: 2,983 Days
• CPC Class Codes: A61B 17/15 Guides therefor arrangements for guiding straight saw blades in general B23D51/025
• CPC Class Codes: A61B 17/151 for corrective osteotomy
• CPC Class Codes: A61B 17/152 for removing a wedge-shaped piece of bone
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1735 for rasps or chisels
• CPC Class Codes: A61B 17/175 for preparing the femur for hip prosthesis insertion
• CPC Class Codes: A61B 2017/568 produced with shape and dimensions specific for an individual patient
• CPC Class Codes: A61B 2034/105 Modelling of the patient, e.g. for ligaments or bones
• CPC Class Codes: A61B 2034/108 Computer aided selection or customisation of medical implants or cutting guides
• CPC Class Codes: A61B 2034/252 indicating steps of a surgical procedure
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations
• CPC Class Codes: A61F 2002/4687 Mechanical guides for implantation instruments

Abstract

A medical device for preparing an elongated bone, such as a proximal femoral bone, for receiving an implant includes a patient-specific femoral guide and an elongated alignment element. The femoral guide has a patient-specific three-dimensional bone-engaging surface configured according to a preoperative plan based on a three-dimensional image model of the femoral bone to mate complementarily with the surface of the proximal femoral bone extending between the greater trochanter, the femoral neck and the femoral shaft of the proximal femur. The femoral guide includes a first guide end forming a planar guide configured for guiding a neck resection. The alignment member can be removably attached to the femoral guide and defines a reference axis for guiding a cutting tool into the femoral bone through a resected surface of the femoral neck.

Claims

1. A medical device for preparing an elongated bone for receiving an implant comprising:

a femoral guide having a patient-specific three-dimensional bone-engaging surface configured according to a preoperative plan based on a three-dimensional image model of a proximal femoral bone to mate complementarily with the surface of the proximal femoral bone extending between a greater trochanter, a femoral neck and a femoral shaft of the proximal femoral bone, the femoral guide including a first guide end forming a planar guide configured to engage a resection tool within a desired resection plane and thereby guide the resection tool as the resection tool cuts the femoral neck along the desired resection plane and completely removes a femoral head of the proximal femoral bone but preserves the greater trochanter; and

an elongated alignment member removably attachable to the femoral guide and defining a reference axis for guiding a cutting tool into the proximal femoral bone through a resected surface of the femoral neck.

2. The medical device of claim 1, further comprising a connector couplable to a driver tool for driving a cutting tool into the femoral bone after neck resection, the connector having an opening slidably receiving the alignment member for guiding a cutting tool.

3. The medical device of claim 2, wherein the alignment member includes a scale indicating a depth of the cutting tool into the femoral bone.

4. The medical device of claim 2, wherein the alignment member includes a stop for preventing further insertion of the cutting tool into the femoral bone.

5. The medical device of claim 4, in combination with the driver tool and the cutting tool.

6. The medical device of claim 2, wherein the connector is sized for determining a patient-specific distance between the reference axis and a longitudinal axis of the driver tool for guiding the cutting tool into a patient-specific position through femoral bone.

7. The medical device of claim 1, wherein the patient-specific three-dimensional bone-engaging surface of the femoral guide includes surfaces complementary to anterior, posterior, medial and lateral surfaces of the femoral bone for surrounding the femoral bone.

8. The medical device of claim 1, wherein the femoral guide is formed as a two-piece clamshell including an anterior component and a posterior component.

9. The medical device of claim 8, wherein the clamshell defines a neck opening, a greater trochanter opening and a femoral shaft opening.

10. The medical device of claim 8, wherein the anterior and posterior components are movably coupled along a lateral or medial side.

11. A medical device for preparing a proximal femur for receiving an implant comprising:

a femoral guide having a patient-specific three-dimensional bone-engaging surface configured according to a preoperative plan based on a three-dimensional image model of the proximal femur to mate complementarily with the surface of the proximal femur extending between the greater trochanter, the femoral neck and the femoral shaft of the proximal femur, wherein the femoral guide at least partially defines a first opening with a closed periphery for the femoral neck, a second opening with a closed periphery for the greater trochanter, and a third opening with a closed periphery for the femoral shaft, and

an alignment member removably attachable to the femoral guide and defining a reference axis for guiding a cutting tool into the proximal femur through a resected surface of the femoral neck.

12. The medical device of claim 11, wherein the femoral guide forms a two-piece clamshell including an anterior component and a posterior component.

13. The medical device of claim 12, further comprising a hinge that couples one of the lateral and medial sides of the anterior and posterior components to one another while allowing the anterior and posterior components to pivot with respect to one another.

14. The medical device of claim 13, further comprising a fastener that removably couples the other one of the lateral and medial sides of the anterior and posterior components to one another.

15. The medical device of claim 11, wherein the femoral guide includes a first guide end forming a planar guide configured to engage a resection tool within a desired resection plane and thereby guide the resection tool as the resection tool cuts the femoral neck along the desired resection plane and completely removes a femoral head of the proximal femur, and the reference axis defined by the alignment member is usable for guiding the cutting tool into the proximal femur through a resected surface of the femoral neck.

16. The medical device of claim 15, further comprising a connector couplable to a driver tool, the driver tool being configured to drive the cutting tool into the resected surface of the femoral neck, the connector having an opening slidably receiving the alignment member for guiding the cutting tool.

17. The medical device of claim 16, wherein the connector is sized to yield a patient-specific distance between the reference axis and a longitudinal axis of the driver tool to guide the cutting tool to a patient-specific position on the proximal femur.

18. The medical device of claim 11, wherein the alignment member includes a scale indicating a depth of the cutting tool into the proximal femur.

19. The medical device of claim 11, wherein the alignment member includes a stop for preventing further insertion of the cutting tool into the proximal femur.

20. The medical device of claim 11, wherein the femoral guide alone defines the first opening for the femoral neck.

21. The medical device of claim 20, wherein the femoral guide cooperates with the alignment member to define the second and third openings for the greater trochanter and the femoral shaft, respectively.