Rotary tool with improved coupling assembly

• US 10,278,712 B2
• Filed: 11/28/2016
• Issued: 05/07/2019
• Est. Priority Date: 04/30/2014
• Status: Active Grant

• Current Assignee: Gyrus ACMI, Inc. (Olympus Corporation)
• Original Assignee: Gyrus ACMI, Inc. (Olympus Corporation)
• Inventors: Edwards, Kevin C., Casey, Jay A., Wong, Peter Y., Conrad, Jesse
• Primary Examiner(s): Coley, Zade
• Assistant Examiner(s): Weiss, Jessica
• Application Number:
  US15/362,320
• Publication Number:
  US 20170071608A1
• Time in Patent Office: 890 Days
• Field of Search: 606 80- 85
• CPC Class Codes: A61B 17/16 Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans arthroscopic bone cutters A61B17/320016; dental implant drills potentially for other surgical use A61C8/0089; bone grinders A61F2/4644, A22C17/06; A61B17/1662 takes precedence over all other subgroups except A61B17/17
• CPC Class Codes: A61B 17/162 Chucks or tool parts which are to be held in a chuck
• CPC Class Codes: A61B 17/1622 Drill handpieces A61B17/1626, A61B17/1628 take precedence
• CPC Class Codes: A61B 17/1624 Drive mechanisms therefor
• CPC Class Codes: A61B 17/1631 Special drive shafts, e.g. flexible shafts A61B17/1642, A61B17/164 take precedence
• CPC Class Codes: A61B 17/1633 Sleeves, i.e. non-rotating parts surrounding the bit shaft, e.g. the sleeve forming a single unit with the bit shaft A61B17/1644 takes precedence
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: B23B 2231/0268 Radial grooves
• CPC Class Codes: B23B 2231/2078 Jaw carriers, i.e. components retaining the collet itself
• CPC Class Codes: B23B 2270/16 Constructions comprising three or more similar components
• CPC Class Codes: B23B 31/005 Cylindrical shanks of tools
• CPC Class Codes: B23B 31/1071 Retention by balls balls acting as jaws B23B31/22

Abstract

A surgical device comprising: a handle assembly; a locking collar; and a set of replaceable bits that load into the handle assembly; wherein the locking collar is fully removable from the handle assembly, loads axially to a first position, and rotates between the first position and a second position; wherein, in the first position, the locking collar is free to be removed from the handle assembly and the replaceable bits are free to be loaded or unloaded from the handle assembly; wherein, in the second position, the locking collar is prevented from axial movement relative to the handle assembly and the replaceable bits are prevented from being received within, or removed from, the handle assembly; and the locking collar is guided to the first position and between the first position and the second position by a groove in the handle assembly mating with a member carried by the locking collar.

Claims

1. A surgical device comprising:

a handle assembly comprising a rotatable drive shaft;

a removable handle assembly adapter for connection to said handle assembly, said removable handle assembly adapter comprising a rotatable transmission shaft for connection to said rotatable drive shaft of said handle assembly; and

a removable nosepiece assembly for connection to said removable handle assembly adapter and for selectively securing the shaft of a working element to said rotatable transmission shaft of said removable handle assembly adapter;

wherein said removable handle assembly adapter and said removable nosepiece assembly each comprise a locking collar; and

wherein said removable handle assembly adapter and said handle assembly each comprise a connector assembly, said connector assembly comprising;

a housing comprising an opening;

a collet sleeve disposed within said opening and connected to an input shaft, said collet sleeve comprising a lumen for receiving an output shaft;

a locking element movable relative to said collet sleeve between (i) a locked position in which said output shaft is secured to said collet sleeve, and (ii) an unlocked position in which said output shaft is not secured to said collet sleeve; and

a cam element movable relative to said collet sleeve between (i) a first position in which said locking element is free to assume its said unlocked position, and (ii) a second position in which said cam element cams said locking element into said locked position;

such that movement of said locking collar causes said cam element to move between said first position and said second position.

2. A surgical device according to claim 1 wherein said connector assembly of said handle assembly is configured to receive said rotatable transmission shaft of said removable handle assembly adapter in order to secure said rotatable transmission shaft of said removable handle assembly adapter to said rotatable drive shaft of said handle assembly, and said connector assembly of said removable handle assembly adapter is configured to receive a shaft of a working element, in order to secure the shaft of the working element to said collet sleeve of said connector assembly of said removable handle assembly adapter.

3. A surgical device according to claim 1 wherein said housing comprises an L-shaped slot, and further wherein said locking collar comprises an follower for extending into said L-shaped slot.

4. A surgical device according to claim 3 wherein said L-shaped slot comprises a first leg and a second leg, and further wherein said first leg extends longitudinally along said housing and said second leg extends circumferentially along said housing.

5. A surgical device according to claim 4 wherein said follower is disposed in said first leg of said L-shaped slot when said locking collar is being mounted onto, or dismounted from, said housing, and further wherein said follower is disposed in said second leg of said L-shaped slot when said locking collar is rotated so as to cause said biasing collar to move said cam element into said second position.

6. A surgical device according to claim 1 further comprising a working element comprising a shaft.

7. A surgical device comprising:

a handle assembly comprising

a powered drive shaft; and

a first connector assembly;

a removable nosepiece assembly for connection to said handle assembly, said removable nosepiece assembly comprising;

a first shaft with a first shaft engagement portion for connection to said powered drive shaft of said handle assembly;

a second shaft with a second shaft engagement portion for connection to the shaft of a working element; and

a second connector assembly;

wherein each of said first and second connector assemblies comprises;

a housing comprising an opening;

a collet sleeve disposed within said opening and connected to an input shaft, said collet sleeve comprising a lumen for receiving an output shaft;

a locking element movable relative to said collet sleeve between (i) a locked position in which the output shaft is secured to said collet sleeve, and (ii) an unlocked position in which the output shaft is not secured to said collet sleeve;

a cam element movable relative to said collet sleeve between (i) a first position in which said locking element is free to assume its said unlocked position, and (ii) a second position in which said cam element cams said locking element into said locked position; and

a locking collar mounted to said housing such that rotation of said locking collar causes said cam element to move into said second position.