Auto-replenishing, wound-dressing apparatus and method

• US 10,279,156 B2
• Filed: 06/16/2014
• Issued: 05/07/2019
• Est. Priority Date: 02/27/2008
• Status: Active Grant

• Current Assignee: Aplion Medical Corporation
• Original Assignee: Aplion Medical LLC
• Inventors: Bhavaraju, Sai, Gordon, John Howard, Heiser, Jeremy, Joshi, Ashok V, Dayton, Troy C
• Primary Examiner(s): Su, Susan
• Application Number:
  US14/305,995
• Publication Number:
  US 20140296774A1
• Time in Patent Office: 1,786 Days
• Field of Search: 604149, 604150, 604245, 604304-308, 604317-326
• CPC Class Codes: A61F 13/05 specially adapted for use with sub-pressure or over-pressure therapy, wound drainage or wound irrigation, e.g. for use with negative-pressure wound therapy [NPWT]
• CPC Class Codes: A61F 2013/0017 possibility of applying fluid
• CPC Class Codes: A61F 2013/00174 possibility of applying pressure
• CPC Class Codes: A61F 2013/002 with temperature control
• CPC Class Codes: A61F 2013/00268 impervious, i.e. occlusive bandage
• CPC Class Codes: A61M 35/00 Devices for applying media, e.g. remedies, on the human body devices for handling toiletry or cosmetic substances A45D; absorbent pads, e.g. swabs, A61F13/15
• CPC Class Codes: A61M 35/006 using sponges, foams, absorbent pads or swabs as spreading means

Abstract

Apparatus and methods to treat skin defects include a pump with reservoirs for a pressurization gas and a fluid. Upon activation, the pump generates a gas introduced into the gas reservoir, a movable wall of which displaces a movable wall of a fluid source, thus dispensing the fluid into the dressing to spread throughout irrespective of orientation of the dressing, maintaining a transport fluid (e.g. carrier) in the dressing and in contact with a skin defect being treated. The dressing may have a distribution network, and multiple members, dispensing the fluid into the dressing and in contact with a skin defect being treated.

Claims

1. A fluid delivery system comprising:

a pump comprising a housing having an interior volume, the interior volume being inextensible and vented to discharge gas therefrom, and containing a reservoir and a fluid source in contact with one another,

the fluid source containing a fluid having a first wall flexible to move in response to substantially any pressure and substantially impervious to the fluid, and an outlet to dispense the fluid and

the reservoir comprising a second wall, in contact with the first wall to move therewith, substantially impervious to gas;

a galvanic cell in communication with the reservoir and comprising chemicals selected to produce a gas within the reservoir;

a flexible wound dressing to expose the fluid to a skin defect of a subject, the dressing comprising a distribution member configured to receive the fluid and comprising a wicking layer to substantially uniformly distribute the fluid across the distribution member by wicking action irrespective of the orientation of the distribution member; and

a feed conduit connectable to the outlet and in fluid communication with the distribution member to replenish the fluid in the distribution member.

2. The system of claim 1, wherein the wicking layer comprises a pore size selected to uniformly distribute the fluid across the distribution member.

3. The fluid delivery system of claim 1, wherein the fluid comprises an active ingredient.

4. The fluid delivery system of claim 1, wherein the dressing further comprises a protective member positioned adjacent the distribution member.

5. The fluid delivery system of claim 4, wherein the protective member is semi-occlusive.

6. The fluid delivery system of claim 1, wherein an interface member is positioned between the distribution member and the skin defect being treated by the dressing, the interface member transporting the fluid into contact with the skin defect.

7. The fluid delivery system of claim 1, wherein the distribution member comprises at least one material chosen from a polymer, a woven fabric, a non-woven fabric, a naturally occurring fiber, a sponge, a fiber matrix, a gauze, absorbent material, adsorbent material, a gel, and a foam.

8. The fluid delivery system of claim 1, wherein a force exerted on the fluid by the wicking action is greater than or equal to a force exerted on the fluid by gravity.

9. The fluid delivery system of claim 1, wherein the distribution member maintains a substantially uniform fluid volume across the distribution member and allows the fluid to communicate with the skin defect upon reaching or exceeding a predetermined saturation level.

10. The dressing of claim 1, wherein the distribution member maintains a concentration of active ingredient in the fluid substantially uniformly across the distribution member and allows said concentration of active ingredient in the fluid to communicate with the skin defect.

11. The dressing of claim 1, wherein the distribution member maintains a concentration of active ingredient in the fluid substantially uniformly within a predetermined range of concentration across the distribution member and allows said concentration in said range to communicate with the skin defect.

12. The fluid delivery system of claim 1, wherein the fluid source outlet comprises a regulator to maintain pressure in the fluid source greater than the ambient pressure to minimize operational variations due to variations in at least one of the ambient temperature, the barometric pressure, or the orientation of the device.

13. The fluid delivery system of claim 1, further comprising a controller connected to the galvanic cell in a circuit to control the generation of the gas in the reservoir, thereby controlling a delivery rate of the fluid from the fluid source.

14. The fluid delivery system of claim 13, wherein the controller comprises a fixed or variable resistor and a switch.

15. The fluid delivery system of claim 13, wherein at least a portion of the controller is located separately from the galvanic cell and is in communication with the cell by at least one of mechanical hardware, electromagnetic, radio frequency, magnetic, or optical feedback or circuit.

16. The fluid delivery system of claim 13, wherein the controller is located inside the reservoir.

17. The fluid delivery system of claim 13, wherein the controller further comprises a processor programmatically controlling the value of resistance in the circuit.

18. The fluid delivery system of claim 1, further comprising a fill port in fluid communication with the fluid source.

19. The fluid delivery system of claim 1, further comprising a sensor operably connected to provide inputs to the processor to control the value of resistance in accordance with an algorithm therewith.

20. The fluid delivery system of claim 1, wherein the wicking layer is adapted to distribute the fluid via evaporation.