Methods of shielding implantable medical leads and implantable medical lead extensions

• US 10,279,171 B2
• Filed: 07/20/2015
• Issued: 05/07/2019
• Est. Priority Date: 07/23/2014
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Stem, Bryan D., Olsen, James M.
• Primary Examiner(s): Carey, Michael
• Application Number:
  US14/804,020
• Publication Number:
  US 20160022983A1
• Time in Patent Office: 1,387 Days
• Field of Search: 607116
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/08 Arrangements or circuits for monitoring, protecting, controlling or indicating for external stimulators A61N1/3603; for implantable neurostimulators A61N1/36128; for heart stimulators A61N1/37; for defibrillators A61N1/3925
• CPC Class Codes: A61N 1/086 Magnetic resonance imaging [MRI] compatible leads
• CPC Class Codes: H01R 43/20 for assembling or disassembling contact members with insulating base, case or sleeve

Abstract

A shield layer is added to an existing lead or lead extension by applying the shield layer to the lead body between the proximal contact and distal electrode of the lead body. The shield layer may be covered with an outer insulative layer. An inner insulative layer may be applied over the lead body prior to adding the shield layer and the outer insulative layer. The shield layer may have a terminator applied to the end of the shield layer to prevent migration of the shield layer through the outer insulative layer. The shield layer may be of various forms including a tubular braided wire structure or a tubular foil. The tubular braided wire structure may be applied to the lead body by utilizing the lead body as a mandrel within a braiding machine.

Claims

1. An implantable medical lead, comprising:

an insulative linear lead body defining a lumen;

a conductor within the lumen;

a proximal contact coupled to a proximal area of the lead body and in direct contact with the proximal area of the lead body;

a distal electrode coupled to a distal area of the lead body, with the conductor electrically coupling the proximal contact to the distal electrode;

an inner insulative layer coupled to and in direct contact with the outer surface of the linear lead body over the complete circumference of the outer surface of the lead body;

a shield layer positioned about and in direct contact with the inner insulative layer and between the proximal contact and the distal electrode; and

an outermost insulative layer positioned about and in direct contact with the shield layer and between the proximal contact and the distal electrode.

2. The implantable medical lead of claim 1, wherein the shield layer comprises braided wires on the outer surface of the inner insulative layer.

3. The implantable medical lead of claim 1, wherein the shield layer comprises tantalum.

4. The implantable medical lead of claim 1, wherein the outermost insulative layer comprises a polymer heat shrink tubing.

5. The implantable medical lead of claim 1, further comprising a terminator positioned on an end of the shield layer.

6. The implantable medical lead of claim 1, wherein the distal electrode is in direct contact with the distal area of the lead body.

7. The implantable medical lead of claim 1, wherein the outer insulative layer has a diameter and wherein the diameter of the outer insulative layer exceeds a diameter of the proximal contact.

8. The implantable medical lead of claim 1, wherein the outer insulative layer has a diameter and wherein the diameter of the outer insulative layer exceeds a diameter of the distal electrode.

9. The implantable medical lead of claim 1, wherein the shield layer has a diameter and wherein the diameter of the shield layer exceeds a diameter of the proximal contact.

10. The implantable medical lead of claim 1, wherein the shield layer has a diameter and wherein the diameter of the shield layer exceeds a diameter of the distal electrode.

11. An implantable medical lead, comprising:

an insulative linear lead body defining a lumen;

a conductor within the lumen;

a proximal contact coupled to a proximal area of the lead body;

a distal electrode coupled to a distal area of the lead body and in direct contact with the distal area of the lead body, with the conductor electrically coupling the proximal contact to the distal electrode;

an inner insulative layer coupled to and in direct contact with the outer surface of the linear lead body over the complete circumference of the outer surface of the lead body;

a shield layer positioned about and in direct contact with the inner insulative layer and between the proximal contact and the distal electrode; and

an outermost insulative layer positioned about and in direct contact with the shield layer and between the proximal contact and the distal electrode.

12. The implantable medical lead of claim 11, wherein the proximal contact is in direct contact with the proximal area of the lead body.

13. The implantable medical lead of claim 11, wherein the outer insulative layer has a diameter and wherein the diameter of the outer insulative layer exceeds a diameter of the proximal contact.

14. The implantable medical lead of claim 11, wherein the outer insulative layer has a diameter and wherein the diameter of the outer insulative layer exceeds a diameter of the distal electrode.

15. The implantable medical lead of claim 11, wherein the shield layer has a diameter and wherein the diameter of the shield layer exceeds a diameter of the proximal contact.

16. The implantable medical lead of claim 11, wherein the shield layer has a diameter and wherein the diameter of the shield layer exceeds a diameter of the distal electrode.