Adjustable gloss level for printing

• US 10,279,614 B2
• Filed: 10/06/2016
• Issued: 05/07/2019
• Est. Priority Date: 10/30/2015
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Miller, Todd W.
• Primary Examiner(s): Luu, Matthew
• Assistant Examiner(s): Kemathe, Lily
• Application Number:
  US15/287,572
• Publication Number:
  US 20170120650A1
• Time in Patent Office: 943 Days
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 3/0078 provided with logos, letters, signatures or the like decoration A43B23/24 takes precedence
• CPC Class Codes: A43B 3/0084 Arrangement of flocked decoration on shoes
• CPC Class Codes: A43D 2200/60 Computer aided manufacture of footwear, e.g. CAD or CAM
• CPC Class Codes: B29C 64/112 using individual droplets, e.g. from jetting heads
• CPC Class Codes: B33Y 10/00 Processes of additive manufacturing
• CPC Class Codes: B41J 11/00214 using UV radiation
• CPC Class Codes: B41M 5/0011 Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating after-treatment of prints B41M7/00; printers for treating or overcoating copy materials before, during or after printing B41J11/0015
• CPC Class Codes: B41M 7/0081 using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams

Abstract

A method and apparatus of providing varying gloss levels for a printed surface of a two-dimensional or three-dimensional printed structure is disclosed. The method includes dynamically adjusting the spacing between a printhead assembly and a curing device according to a target gloss level for the resulting printed structure.

Claims

1. A method of printing a printable feature onto a substrate, the method comprising:

receiving the substrate at a printing device, the printing device comprising a printhead assembly, a first curing device, and a second curing device, the first and second curing devices being on opposing sides of the printhead assembly;

initiating a print job;

receiving a first gloss level information at the printing device, the first gloss level information indicating a first target gloss level for a first predetermined surface portion of the printable feature;

calculating a first separation distance between the printhead assembly and the first curing device based on the first target gloss level for the printable feature;

calculating a second separation distance between the printhead assembly and the second curing device based on the first target gloss level for the printable feature;

adjusting a first spacing between the printhead assembly and the first curing device so that the printhead assembly is spaced from the curing device by the first separation distance;

adjusting a second spacing between the printhead assembly and the second curing device so that the printhead assembly is spaced from the second curing device by the second separation distance;

moving the printhead assembly, the first curing device, and the second curing device along an upper surface of a base;

printing a print material onto the substrate using the printhead assembly and curing the print material using the first and second curing devices so that the print material forms the first predetermined surface portion of the printable feature having the first target gloss level;

receiving a second gloss level information at the printing device, the second gloss level information indicating a second target gloss level for a second predetermined surface portion of the printable feature;

automatically adjusting the first and second spacing dynamically during the print job, while the printhead assembly and the first and second curing devices are in motion, based on the second target gloss level; and

printing the print material onto the substrate using the printhead assembly and curing the print material using the first and second curing devices so that the print material forms the second predetermined surface portion of the printable feature having the second target gloss level.

2. The method of printing as in claim 1, wherein the printable feature is a layer of ink.

3. The method of printing as in claim 1, wherein the printable feature is a three-dimensional structural component.

4. The method of printing according to claim 3, wherein the printhead assembly includes a single row of nozzles including at least one nozzle configured to dispense the print material with a colored pigment and at least one nozzle configured to dispose a clear structural print material.

5. The method of printing as in claim 1, wherein the first and second curing devices are UV curing lamps.

6. The method of printing as in claim 1, wherein the first and second target gloss levels are changed by varying a time delay between when the print material is dispensed by a nozzle and when the first and second curing devices are disposed directly over the print material.

7. The method of printing as in claim 1, wherein the method includes forming another predetermined surface portion of the printable feature with another target gloss level that is different from the first and second target gloss levels.

8. The method of printing according to claim 7, wherein the another target gloss level can be achieved by adjusting the first spacing and the second spacing between the printhead assembly and the first and second curing devices, respectively, to be different than the first and second separation distances, respectively, of the first target gloss level and the second target gloss level.

9. The method of printing according to claim 7, wherein the another target gloss level can be achieved by adjusting a velocity of the printhead assembly and the first and second curing devices.

10. The method of printing according to claim 7, wherein the another target gloss level can be achieved by adjusting a curing energy of the first curing device and/or the second curing device.

11. The method of printing according to claim 1, wherein the adjusting of the first spacing is controlled by a first curing device actuator and the adjusting of the second spacing is controlled by a second curing device actuator.

12. The method of claim 11, wherein the first and second curing device actuators operate independently.

13. The method of printing according to claim 1, wherein the step of moving the printhead assembly and the curing device comprises maintaining the first and second separation distances between the printhead assembly and the curing device while the first predetermined surface portion is formed.

14. The method of printing according to claim 1, wherein at least one of the first and second separation distances are varied continuously to produce a continuous range of gloss levels between the first target gloss level and the second target gloss level.