Optical device for a vehicle comprising a heating element

• US 10,279,781 B2
• Filed: 05/21/2018
• Issued: 05/07/2019
• Est. Priority Date: 06/01/2017
• Status: Active Grant

• Current Assignee: Aptiv Technologies AG
• Original Assignee: Delphi Technologies LLC (BorgWarner Incorporated)
• Inventors: Zurowski, Miroslaw J., Poreda, Witold, Rafalowski, Arkadiusz
• Primary Examiner(s): Fuller, Rodney E
• Application Number:
  US15/985,077
• Publication Number:
  US 20180345911A1
• Time in Patent Office: 351 Days
• Field of Search: 396529
• CPC Class Codes: B60R 16/03 for supply of electrical power to vehicle subsystems or for circuit arrangements for charging batteries H02J7/00
• CPC Class Codes: B60S 1/026 using electrical means
• CPC Class Codes: G03B 17/12 with means for supporting objectives, supplementary lenses, filters, masks, or turrets
• CPC Class Codes: G03B 17/55 with provision for heating or cooling, e.g. in aircraft

Abstract

An optical device includes a printed circuit board comprising an electronic image-capturing circuit, a lens holder comprising at least one optical lens, the lens holder being mounted on the printed circuit board so as to align, along the optical axis of the device, the electronic image-capturing circuit and the optical lens; a heating element positioned on the lens holder; the heating element being linked electrically to the printed circuit board by at least one electrically conductive trace positioned on the lens holder.

Claims

1. An optical device comprising:

a printed circuit board comprising an electronic image-capturing circuit,

a lens holder comprising at least one optical lens, the lens holder being mounted on the printed circuit board so as to align, along the optical axis of the optical device, the electronic image-capturing circuit and the optical lens;

a heating element positioned on the lens holder;

characterized in that the heating element is linked electrically to the printed circuit board by at least one electrically conductive trace positioned on the lens holder, the electrically conductive trace comprises an electrical contact area that is in direct electrical contact with an electrical connection pad of the printed circuit board, the printed circuit board includes a flexible part on which the electrical connection pad is positioned in contact with the electrical contact area of the electrically conductive trace, the lens holder is formed of a single part, with an upper housing mounted in a lower housing, the electrical contact area being positioned on the outer face of the cylindrical wall of the upper housing, and in that the flexible part is pinched between the cylindrical wall of the upper housing and the cylindrical wall of the lower housing.

2. The optical device according to claim 1, characterized in that the electrically conductive trace extends as far as the outer free end of the lens holder so as to form the heating element, for example by forming an annulus.

3. The optical device according to claim 1, characterized in that the lens holder comprises a first insulating layer on which the electrically conductive trace is positioned.

4. The optical device according to claim 3, characterized in that the lens holder comprises a second insulating layer covering the electrically conductive trace except for its electrical contact area.

5. A method for manufacturing an optical device said method comprising:

providing a lens holder mounted on a printed circuit board comprising a rigid part and a flexible part comprising an electrical connection pad;

positioning a heating element on the lens holder;

applying a first insulating layer to the lens holder;

producing an electrically conductive trace on the first insulating layer, extending from the heating element as far as an end forming an electrical contact area of the electrically conductive trace;

applying a second insulating layer completely covering the electrically conductive trace except for the electrical contact area;

inserting the lens holder into a lower housing so as to pinch the electrical connection pad of the flexible part between a wall of the lower housing and the electrical contact area positioned on the lens holder.