Modular deck system for use with movable platforms

• US 10,279,955 B2
• Filed: 10/31/2017
• Issued: 05/07/2019
• Est. Priority Date: 10/31/2016
• Status: Active Grant

• Current Assignee: Innovative Logistics, Inc.
• Original Assignee: Innovative Logistics, Inc.
• Inventors: Bradley, Mark, Sullivan, Patrick, Lively, Shannon, Galewyrick, Seth, Hopkins, Stonie, Henderson, Dylan, Blackstone, Brad
• Primary Examiner(s): Gordon, Stephen T
• Application Number:
  US15/798,597
• Publication Number:
  US 20180118408A1
• Time in Patent Office: 553 Days
• Field of Search: 410 4, 410 24, 410 26, 105370, 105375, 414495, 108 541, 108 561, 10814721, 211187, 211191, 211192, 211208
• CPC Class Codes: B60P 3/08 Multilevel-deck construction carrying vehicles
• CPC Class Codes: B62D 33/0207 Connections of movable or detachable racks or stanchions to platforms
• CPC Class Codes: B62D 33/08 comprising adjustable means B62D33/10 takes precedence
• CPC Class Codes: B65D 19/0095 and each contact surface having a stringer-like shape
• CPC Class Codes: B65D 19/385 Frames, corner posts or pallet converters, e.g. for facilitating stacking of charged pallets
• CPC Class Codes: B65D 2519/00024 Metal
• CPC Class Codes: B65D 2519/00029 Wood
• CPC Class Codes: B65D 2519/00034 Plastic
• CPC Class Codes: B65D 2519/00044 Combination, e.g. different elements made of different materials, laminates
• CPC Class Codes: B65D 2519/00059 Metal
• CPC Class Codes: B65D 2519/00273 made of more than one piece
• CPC Class Codes: B65D 2519/00293 made of more than one piece
• CPC Class Codes: B65D 2519/00298 skeleton type
• CPC Class Codes: B65D 2519/00323 made of more than one piece
• CPC Class Codes: B65D 2519/00333 contact surface having a stringer-like shape
• CPC Class Codes: B65D 2519/00532 Frame structures
• CPC Class Codes: B65D 2519/00562 chemical connection, e.g. glued, welded, sealed
• CPC Class Codes: B65D 2519/00572 with separate auxiliary element, e.g. screws, nails, bayonets
• CPC Class Codes: B65D 2519/00676 Structures intended to be disassembled
• CPC Class Codes: B65D 2519/0097 through corner posts
• CPC Class Codes: B65D 88/129 : Transporter frames for containers

Abstract

Disclosed herein is a modular deck system that utilizes a combination of a movable platform having a plurality of vertical posts with engagement members. Decks, filled with freight, can be placed onto the vertical posts at various heights at different sections of the movable platform using a conveyance vehicle. Further, the height of the vertical posts can be extended using an extension post for securing tall cargo. The decks can also be locked to the vertical posts to prevent dislodgement of the deck during transport of the movable platform.

Claims

1. A modular deck system comprising:

a base;

a plurality of vertical posts coupled to the base;

a plurality of engagement members,

wherein at least one engagement member of the plurality of engagement members is coupled to at least one vertical post of the plurality of vertical posts; and

at least one modular deck comprising;

a plurality of mating structures coupled to corners of the at least one modular deck, each mating structure configured to releasably mate with the at least one engagement member of the plurality of engagement members on the at least one vertical post,

wherein the at least one engagement member comprises;

a hanging member;

a face plate; and

and a receiving cup comprising;

an angled receiving surface; and

a central receiving hole in a bottom of the angled receiving surface,

wherein the central receiving hole is configured to receive a portion of a mating structure of the plurality of mating structures.

2. The modular deck system according to claim 1, wherein each mating structure comprises:

a hanger bracket for coupling the mating structure to a frame of the modular deck;

an extension member extending perpendicular to a face of the hanger bracket; and

a pin extending parallel to the face of the hanger bracket.

3. The modular deck system according to claim 2,

wherein the pin has a diameter less than a diameter of the central receiving hole.

4. The modular deck system according to claim 3,

wherein the pin is approximately 2-3 inches in length with a 30-40°

chamfered point extending for 0.2-0.3 inches and terminating in a flat tip.

5. The modular deck system according to claim 4,

wherein the angled receiving surface is approximately 2-3 inches in width and 2-4 inches in length.

6. The modular deck system according to claim 1,

wherein the receiving cup has a semi-circular bore along a lower portion of the receiving cup extending perpendicular to a plane of the face plate.

7. The modular deck system according to claim 2,

wherein the face plate comprises an opening for receiving a first end of a locking pin located within a frame of the modular deck, and

wherein, in an extended position, the locking pin engages an underside of the circular bore to lock the modular deck to a vertical post.

8. The modular deck system according to claim 7,

wherein a second end of the locking pin is located in a groove having an open-end rectangle shape, and

wherein movement of the second end of the locking pin from a first end of the groove having the open-end rectangle shape to a second end of the groove having the open-end rectangle shape causes the first end of the locking pin to engage the underside of the circular bore.

9. The modular deck system according to claim 1, wherein the modular deck further comprises:

a frame comprising;

at least two tubular beams having open ends extending an entire width of the modular deck, and

a plurality of tubular cross-member beams extending perpendicular to the at least two tubular beams,

wherein the plurality of tubular cross-member beams are coupled to the at least two tubular beams at cutouts along sides of the at least two tubular beams to form at least two channels extending an entire length of the modular deck.

10. The modular deck system according to claim 1, further comprising:

a plurality of post receiving structures coupled to the base,

wherein each vertical post is bolted or welded to a corresponding post receiving structure from the plurality of post receiving structures.

11. The modular deck system according to claim 1,

wherein each vertical post comprises:

at least one engagement member receiving structure comprising a receiving hole and a first bolt hole;

wherein the face plate comprises a second bolt hole;

wherein the hanging member further comprises;

a lip and a semi-circular lower portion,

wherein the engagement member is coupled to the vertical post by

a) inserting the lip into the receiving hole;

b) rotating the engagement member so that a front side of the lip contacts an interior of the vertical post and a rear surface of the face plate contacts an exterior of the vertical post; and

c) securing a bolt through the first bolt hole and the second bolt hole.

12. The modular system deck according to claim 10,

wherein at least two sides of each vertical post comprises at least one engagement member receiving structure.

13. A modular deck system comprising:

a base;

a plurality of vertical posts coupled to the base;

a plurality of engagement members,

wherein at least one engagement member of the plurality of engagement members is coupled to at least one vertical post of the plurality of vertical posts; and

at least one modular deck comprising;

a plurality of mating structures coupled to corners of the at least one modular deck, each mating structure configured to releasably mate with the at least one engagement member of the plurality of engagement members on the at least one vertical post; and

an extension post slidingly received in at least one vertical post of the plurality of vertical posts,

wherein the extension post can be locked in an extended position and a retracted position,

wherein a side of the extension post comprises at least two locking holes,

a locking mechanism coupled to an exterior of the at least one vertical post configured to engage the at least two locking holes,

wherein the locking mechanism comprises;

a locking member having a button at a first end and a locking button at a second end, wherein the locking button is configured to engage the at least two locking holes; and

a biasing member for securing the locking mechanism and the locking member to an interior of the vertical post; and

a spring located between the button and a spring surface of the biasing member.

14. The modular deck system according to claim 13,

wherein at least one corner of the extension post comprises a rail.

15. The modular deck system according to claim 14,

wherein the rail comprises a plurality of surfaces, with at least two surfaces of the plurality of surfaces of the rail engaging an interior of the at least one vertical post.

16. The modular deck system of claim 13,

wherein pressing the button causes the locking member to rotate about the biasing member to cause the locking button to become disengaged from the locking holes.

17. The modular deck system of claim 13,

wherein a lower half of the locking button comprises a 45°

beveled edge.

18. A modular deck system comprising:

a base;

a plurality of vertical posts coupled to the base;

a plurality of engagement members,

wherein at least one engagement member of the plurality of engagement members is coupled to at least one vertical post of the plurality of vertical posts; and

at least one modular deck comprising;

a plurality of mating structures coupled to corners of the at least one modular deck, each mating structure configured to releasably mate with the at least one engagement member of the plurality of engagement members on the at least one vertical post,

wherein the plurality of vertical posts each comprises a plurality of vertical slots configured to receive at least one shoring beam; and

wherein the modular deck system further comprises;

at least one magnetic shoring beam comprising;

a central shoring beam portion; and

a sliding subassembly slidable within a track of the central shoring beam portion,

wherein an end of the sliding subassembly terminates with a L-shaped magnetic clip,

wherein a first portion of the L-shaped magnetic clip is configured to be received into a first vertical slot of the plurality of vertical slots, and

wherein a second portion of the L-shaped magnetic clip comprises a flat surface having a coplanar or recessed magnet.

19. The modular deck system according to claim 18, wherein a magnetic force from the magnet causes the first portion to be retained within the first vertical slot.