System for heating a paving screed

• US 10,280,572 B1
• Filed: 11/07/2017
• Issued: 05/07/2019
• Est. Priority Date: 11/07/2017
• Status: Active Grant

• Current Assignee: Caterpillar Power Systems Incorporated (Caterpillar Incorporated)
• Original Assignee: Caterpillar Power Systems Incorporated (Caterpillar Incorporated)
• Inventors: Thiesse, Chad M.
• Primary Examiner(s): Addie, Raymond W
• Application Number:
  US15/805,739
• Publication Number:
  US 20190136466A1
• Time in Patent Office: 546 Days
• Field of Search: 404 8405- 845, 404 77, 404 79, 404 85, 404101, 404118
• CPC Class Codes: E01C 19/08 Apparatus for transporting and heating or melting asphalt, bitumen, tar, or the like stationarily-arranged melting boilers for tar, asphalt, or the like, in general C10C3/12
• CPC Class Codes: E01C 19/48 for laying-down the materials and consolidating them, or finishing the surface , e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ E01C19/002, E01C23/065 take precedence; devices for guiding or controlling the machines along a predetermined path E01C19/004
• CPC Class Codes: E01C 2301/04 Independent shuttles
• CPC Class Codes: E01C 2301/10 Heated screeds
• CPC Class Codes: G05D 23/193 sensing the temperaure in different places in thermal relationship with one or more spaces
• CPC Class Codes: G05D 23/1931 to control the temperature of one space
• CPC Class Codes: H05B 1/023 Industrial applications
• CPC Class Codes: H05B 1/0294 Planar elements

Abstract

A system for controlling heating of a screed plate includes screed plate disposed along the paving material delivery path. A first temperature sensor is operative to monitor a screed plate temperature and a second temperature sensor along the paving material delivery path is operative to monitor an actual paving material temperature of a paving material being applied to a work surface. A controller is configured to determine an estimated paving material temperature adjacent the screed plate based upon the actual paving material temperature and operate a heater to maintain the screed plate temperature within a temperature variation range relative to the estimated paving material temperature.

Claims

1. A system for controlling heating of a screed plate, comprising:

a paving material delivery path;

a screed plate operably mounted on a mobile machine and disposed along the paving material delivery path;

a first temperature sensor associated with the screed plate, the first temperature sensor being configured to generate first temperature signals indicative of a screed plate temperature;

a second temperature sensor disposed within a hopper of the mobile machine, the second temperature sensor being configured to generate second temperature signals indicative of an actual paving material temperature of a paving material in the hopper;

a heater operatively associated with the screed plate and configured to heat the screed plate; and

a controller configured to;

access a temperature variation range;

receive the first temperature signals;

determine the screed plate temperature based upon the first temperature signals;

receive the second temperature signals;

determine the actual paving material temperature based upon the second temperature signals;

determine an estimated paving material temperature adjacent the screed plate based upon the actual paving material temperature, at least one temperature adjustment characteristic associated with a location of the second temperature sensor, and a feed rate of the paving material; and

generate command signals to operate the heater to maintain the screed plate temperature within the temperature variation range relative to the estimated paving material temperature.

2. The system of claim 1, wherein the first temperature sensor is positioned adjacent the screed plate.

3. The system of claim 1, wherein the feed rate of the paving material is determined based upon feed rate signals received at the controller from a feed rate sensor positioned on the mobile machine and position signals received at the controller from a material transport unit.

4. The system of claim 1, wherein the estimated paving material temperature is further based upon weather conditions at the mobile machine.

5. The system of claim 1, wherein the temperature variation range is the estimated paving material temperature ±

10 degrees C.

6. The system of claim 1, wherein the mobile machine further comprises a transport mechanism to transport paving material between the hopper and the screed plate.

7. The system of claim 6, wherein a feed rate sensor is disposed adjacent the transport mechanism and configured to generate feed rate signals indicative of the feed rate of the paving material, and wherein the controller is configured to determine the feed rate based on the feed rate signals.

8. A method of controlling heating of a screed plate, comprising:

providing a screed plate operably mounted on a mobile machine and disposed along a material delivery path;

receiving first temperature signals from a first temperature sensor associated with the screed plate, the first temperature signals being indicative of a screed plate temperature;

determining the screed plate temperature based upon the first temperature signals;

receiving second temperature signals from a second temperature sensor disposed within a hopper of the mobile machine, the second temperature signals being indicative of an actual paving material temperature of a paving material in the hopper;

determining the actual paving material temperature based upon the second temperature signals;

determining an estimated paving material temperature adjacent the screed plate based upon the actual paving material temperature;

setting a temperature variation range based on the estimated paving material temperature; and

generating command signals to operate a heater associated with the screed plate and configured to heat the screed plate to maintain the screed plate temperature within the temperature variation range.

9. The method of claim 8, wherein the method is repeated.

10. The method of claim 8, further comprising transmitting the signals indicative of the actual paving material temperature from a second wireless communications system on a material supply machine to a first wireless communications system on the mobile machine.

11. The method of claim 8, further including determining the estimated paving material temperature based upon at least one temperature adjustment characteristic associated with a location of the second temperature sensor.

12. The method of claim 11, further including determining the estimated paving material temperature based upon weather conditions at the mobile machine.

13. The method of claim 11, further including determining the estimated paving material temperature based upon a feed rate of the paving material.

14. The method of claim 13, wherein the second temperature sensor is disposed in a hopper of the mobile machine.

15. The method of claim 13, further including determining the feed rate based upon feed rate signals from a feed rate sensor disposed adjacent to a transport mechanism of the mobile machine.

16. The method of claim 15, wherein the feed rate is further determined based in part on position signals from a position sensor disposed on a material supply machine.

17. The method of claim 16, wherein the estimated paving material temperature is further determined based in part on weather conditions at the mobile machine.

18. A paving machine comprising:

a ground engaging drive mechanism to propel the paving machine;

a paving material delivery path;

a screed assembly disposed along the paving material delivery path and configured for applying paving material to a work surface, the screed assembly including a screed plate;

a first temperature sensor associated with the screed plate, the first temperature sensor being configured to generate first temperature signals indicative of a screed plate temperature;

a second temperature sensor disposed within a hopper of the paving machine, the second temperature sensor being configured to generate second temperature signals indicative of an actual paving material temperature of a paving material in the hopper;

a heater operatively associated with the screed plate and configured to heat the screed plate; and

a controller configured to;

access a temperature variation range;

receive the first temperature signals;

determine the screed plate temperature based upon the first temperature signals;

receive the second temperature signals;

determine the actual paving material temperature based upon the second temperature signals;

determine an estimated paving material temperature adjacent the screed plate based upon the actual paving material temperature, at least one temperature adjustment characteristic associated with a location of the second temperature sensor, a feed rate of the paving material, and weather conditions at the paving machine; and

generate command signals to operate the heater to maintain the screed plate temperature within the temperature variation range relative to the estimated paving material temperature.

19. The paving machine of claim 18, wherein the at least one temperature adjustment characteristic associated with a location of the second temperature sensor is a fixed temperature adjustment characteristic.

20. The paving machine of claim 18, wherein the controller is configured to cycle the heater on and off to heat the screed plate.