Gaseous emissions treatment structures with electrohydrodynamic heat and mass transfer

• US 10,280,821 B2
• Filed: 03/03/2017
• Issued: 05/07/2019
• Est. Priority Date: 09/18/2013
• Status: Active Grant

• Current Assignee: Advanced Technology Emission Solutions Inc
• Original Assignee: Advanced Technology Emission Solutions Inc
• Inventors: Crawford, Robin, Douglas, John
• Primary Examiner(s): Maines, Patrick D
• Application Number:
  US15/448,845
• Publication Number:
  US 20170198620A1
• Time in Patent Office: 795 Days
• CPC Class Codes: F01N 11/002 the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus
• CPC Class Codes: F01N 2240/05 a magnetic, e.g. electromagnetic, device other than a valve
• CPC Class Codes: F01N 2510/00 Surface coverings
• CPC Class Codes: F01N 2560/06 the means being a temperature sensor
• CPC Class Codes: F01N 2900/0602 Electrical exhaust heater signals
• CPC Class Codes: F01N 3/2013 using electric or magnetic heating means
• CPC Class Codes: F01N 3/2026 directly electrifying the catalyst substrate, i.e. heating the electrically conductive catalyst substrate by joule effect
• CPC Class Codes: F01N 3/2828 Ceramic multi-channel monoliths, e.g. honeycombs
• CPC Class Codes: F01N 9/00 Electrical control of exhaust gas treating apparatus monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00
• CPC Class Codes: H05B 6/108 for heating a fluid
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A gaseous emissions treatment system has a ceramic substrate body with a plurality of cells for passage therethrough of exhaust gases. An emitter electrode for emitting free electrodes is mounted adjacent one end of the substrate body for intercepting the flowing exhaust gas. A collector electrode for collecting electrons is mounted adjacent the other end of the substrate body for intercepting the flowing exhaust gas. An energizing and control circuit is used to apply a high voltage between the emitter and collector to stimulate the generation of free electrons while avoiding electrical breakdown of the flowing exhaust gas. Molecules and particles in the flowing exhaust gas are ionized and are subjected to electrohyrdrodynamically (EHD) induced forces. The result of the EHD forces is to increase turbulence within the flowing gas which, in turn, increases mass and heat flow in the exhaust gas, thereby to increase reactivity of the gas and to increase heat transfer from the exhaust gas to walls of the ceramic substrate cells.

Claims

1. A gaseous emissions treatment system comprising a honeycomb substrate body having a plurality of cells therein for the passage of gaseous emissions from an input end of the substrate body to an output end of the substrate body, an emitter electrode located at the input end of the substrate body for emitting electrons into gaseous emissions flowing into the substrate body and a collector electrode located at the output end of the substrate body for collecting electrons from the gaseous emissions flowing out of the substrate body, and an energizing and control circuit to generate electrons at the emitter electrode and to receive electrons at the collector electrode without exceeding the electrical breakdown voltage of the flowing gaseous emissions.

2. The gaseous emissions treatment system of claim 1, the emitter electrode being a metal mesh.

3. The gaseous emissions treatment system of claim 2, the mesh having apertures, the mesh apertures having areas greater than the cross-sectional areas of the cells.

4. The gaseous emissions treatment system of claim 2, the collector electrode being a metal mesh.

5. The gaseous emissions treatment system of claim 1, the substrate body made of ceramic material.

6. The gaseous emissions treatment system of claim 1, the collector electrode being a metal sphere.

7. The gaseous emissions treatment system of claim 1, further comprising at least one sensor for sensing an operating parameter of the gaseous emissions treatment system.

8. The gaseous emissions treatment system of claim 7, at least one sensor comprising a voltage generator connected to the emitter electrode.

9. The gaseous emissions treatment system of claim 7, the at least one sensor comprising a voltage sensor connected to the collector.

10. The gaseous emissions treatment system of claim 7, the at least one sensor comprising a mass air flow sensor.

11. The gaseous emissions treatment system of claim 10, the mass air flow sensor mounted at at least one of the input end and the output end of the substrate body.

12. The gaseous emissions treatment system of claim 7, the at least one sensor comprising an air/fuel ratio sensor to detect fuel richness.

13. The gaseous emissions treatment system of claim 7, the at least one sensor comprising a gaseous emissions temperature sensor.

14. The gaseous emissions treatment system of claim 7, the at least one sensor operable to detect arcing within the substrate body.

15. The gaseous emissions treatment system of claim 1, further comprising a plurality of sensors for sensing a plurality of operating parameters of the gaseous emissions treatment system, and a control sub-system responsive to outputs from the sensors to apply an emitter voltage to enhance electrohydrodynamic heat transfer while avoiding arcing.

16. The gaseous emissions treatment system of claim 15, the control sub-system integrated into an overall on board diagnostics based control system for controlling performance of an engine which is a source of said gaseous emissions.

17. A process for treating gaseous emissions at a substrate body having a plurality of cells therein for the passage of gaseous emissions from an input end of the substrate body to an output end of the substrate body, the process comprising flowing gaseous emissions along the cells from said input end to said output end, applying a potential difference between an emitter electrode located at the input end of the substrate body and a collector electrode located at the output end of the substrate body so as to emit electrons into the flowing gaseous emissions at the emitter electrode and to collect electrons from the flowing gaseous emissions at the collector electrode, the presence of such electrons in the flowing gaseous emissions being such as to introduce or increase turbulence in the flowing gaseous emissions, and controlling the potential difference generally to avoid electrical breakdown of the flowing gaseous emissions.

18. The process as claimed in claim 17, further comprising including a plurality of sensors for sensing a plurality of operating parameters of the gaseous emissions treatment system, and including a control sub-system responsive to outputs from the sensors to apply an emitter voltage to enhance electrohydrodynamic heat transfer while avoiding arcing in gaseous emissions flowing in the substrate body.