Lens and light emitting module for surface illumination

• US 10,281,111 B2
• Filed: 12/02/2016
• Issued: 05/07/2019
• Est. Priority Date: 08/26/2013
• Status: Active Grant

• Current Assignee: Seoul Semiconductor Co., Ltd.
• Original Assignee: Seoul Semiconductor Co., Ltd.
• Inventors: Kim, Eun Ju, Nam, Ki Bum
• Primary Examiner(s): Coughlin, Andrew J
• Assistant Examiner(s): Ulanday, Meghan K
• Application Number:
  US15/367,604
• Publication Number:
  US 20170082264A1
• Time in Patent Office: 886 Days
• CPC Class Codes: F21K 9/69 Details of refractors forming part of the light source
• CPC Class Codes: F21V 19/0015 Fastening arrangements intended to retain light sources
• CPC Class Codes: F21V 7/05 plane
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0014 at least one surface having optical power
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02F 1/133603 with LEDs
• CPC Class Codes: H01L 33/08 with a plurality of light emitting regions, e.g. laterally discontinuous light emitting layer or photoluminescent region integrated within the semiconductor body H01L27/15 takes precedence
• CPC Class Codes: H01L 33/50 Wavelength conversion elements
• CPC Class Codes: H01L 33/505 characterised by the shape, e.g. plate or foil
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

A light emitting module includes a circuit board, light emitting elements disposed on the circuit board, each light emitting element including light emitting diode chips and a wavelength conversion layer coated on the light emitting diode chips, and a lens disposed on the light emitting elements and configured to diffuse light emitted form the light emitting elements. The lens includes a concave part having a light incident surface and an upper surface through which the light incident on the lens is emitted, and at least one of the light incident surface and the upper surface includes sections disposed at least 15° from a central axis and sequentially connected in a first direction.

Claims

1. A light emitting module, comprising:

a circuit board;

light emitting elements disposed on the circuit board, each light emitting element comprising;

light emitting diode chips; and

a wavelength conversion layer coated on the light emitting diode chips; and

a lens disposed on the light emitting elements and configured to diffuse light emitted from the light emitting elements,

wherein;

the lens comprises a concave part comprising a light incident surface and an upper surface through which the light exits out from the lens;

the upper surface comprises a concave portion and a convex portion;

at least one of the concave portion and the convex portion comprises sections, at least two of the sections having different curvatures from each other; and

the at least two of the sections each has a thickness equal to or greater than 1 μ

m, and less than the width of the light emitting element.

2. The light emitting module of claim 1, wherein the at least two of the sections having different curvatures are adjacent to one another.

3. The light emitting module of claim 1, wherein:

the sections comprise sequentially connected first, second, and third sections; and

thicknesses of the first, second, and third sections are less than the width of the light emitting element.

4. The light emitting module of claim 3, wherein the thickness of each of the sections is less than the width of the light emitting element.

5. The light emitting module of claim 3, wherein a virtual reference surface having a single curvature extends across the first, second, and third sections, respectively.

6. The light emitting module of claim 1, wherein the concave part and the upper surface of the lens have a rotating body shape with respect to the central axis.

7. The light emitting module of claim 1, wherein:

the light emitting diode chip comprises a flip-chip type light emitting diode chip flip-bonded to the circuit board; and

the light emitting element is disposed directly under the concave part of the lens along the first direction.

8. The light emitting module of claim 1, wherein:

the width of an inlet of the concave part of the lens is greater than the width of the light emitting element; and

the width of the inlet is less than three times the width of the light emitting element.

9. The light emitting module of claim 1, wherein:

the upper surface comprises a convex part having a decreasing width along the first direction extending away from the light emitting elements and a concave part having an increasing width along the first direction extending away from the light emitting elements; and

the concave part is disposed closer to the central axis than the convex part.

10. The light emitting module of claim 9, wherein the concave part comprises a plurality of sections, and the sections of the concave part each comprise a thicknesses less than thicknesses of the convex part.

11. A lens configured to diffuse light emitted from light emitting elements, the lens comprising:

a concave part defining a light incident surface; and

an upper surface through which light incident on the lens exits the lens,

wherein;

the upper surface comprises a concave portion and a convex portion;

at least one of the concave portion and the convex portion comprises sections, at least two of the sections having different curvatures from each other; and

the at least two of the sections each has a thickness equal to or greater than 1 μ

m, and less than the width of the light emitting element.

12. The lens of claim 11, wherein the at least two of the sections having different curvatures are adjacent to one another.

13. The lens of claim 11, wherein:

the sections comprise sequentially connected first, second, and third sections; and

thicknesses of the first, second, and third sections are less than the width of the light emitting element.

14. The lens of claim 13, wherein the thicknesses of each of the sections is less than the width of the light emitting element.

15. The lens of claim 11, wherein the lens has a rotating body shape with respect to the central axis.

16. The lens of claim 11, wherein:

the light incident surface comprises an upper end surface and side surfaces connected from the upper end surface to an inlet of the concave part;

the concave part comprises a shape having a decreasing width along the first direction extending from the inlet to the upper end surface; and

the upper end surface is substantially flat.

17. The lens of claim 11, further comprising a lower surface comprising a flat surface enclosing the concave part and an inclined surface enclosing the flat surface.

18. The lens of claim 11, wherein the upper surface comprises a convex part having a decreasing width along the first direction extending away from the light incident surface and a concave part having an increasing width along the first direction extending away from the light incident surface;

and

the concave part is disposed closer to the central axis than the convex part.

19. The lens of claim 18, wherein the concave part comprises sections each having a thickness less than the thicknesses of sections comprising the convex part.

20. The lens of claim 13, wherein a virtual reference surface having a single curvature extends across the first, second, and third sections, respectively.