Field inversion waveguide using micro-prism array

• US 10,281,655 B2
• Filed: 10/28/2015
• Issued: 05/07/2019
• Est. Priority Date: 10/29/2014
• Status: Active Grant

• Current Assignee: Qioptiq Limited (Excelitas Technologies Holdings LLC)
• Original Assignee: Qioptiq Limited (Excelitas Technologies Holdings LLC)
• Inventors: Roberts, John, Babington, James
• Primary Examiner(s): Allen, Stephone B
• Assistant Examiner(s): Fissel, Travis S
• Application Number:
  US14/925,276
• Publication Number:
  US 20160124154A1
• Time in Patent Office: 1,287 Days
• Field of Search: 3592011, 3592012, 3592078, 3592113, 359628, 359638-640, 359622, 353 33, 353 81
• CPC Class Codes: G02B 17/008 Systems specially adapted to form image relays or chained systems
• CPC Class Codes: G02B 2027/0123 comprising devices increasing the field of view
• CPC Class Codes: G02B 27/0081 with means for altering, e.g. enlarging, the entrance or exit pupil
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 6/0008 the light being emitted at the end of the fibre
• CPC Class Codes: G02B 6/02052 comprising optical elements other than gratings, e.g. filters comprising gratings G02B6/02057
• CPC Class Codes: G02B 6/34 utilising prism or grating G02B6/293 takes precedence

Abstract

A field inverting optical waveguide is disclosed. The waveguide is configured to convey electromagnetic radiation from an ingress end to an egress end along an optical path. The waveguide includes an optically flat input surface disposed at the waveguide ingress end, and an exit surface disposed substantially opposite the input surface at the waveguide egress end. The exit surface includes an array of prisms projecting outward from or inward to the exit surface. The input surface and the exit surface are arranged substantially orthogonally to the optical path.

Claims

1. A field inverting optical waveguide configured to convey electromagnetic radiation from a waveguide ingress end to a waveguide egress end along an optical path, comprising:

an optically flat input surface disposed at the waveguide ingress end; and

an exit surface disposed substantially opposite the input surface at the waveguide egress end, the exit surface further comprising;

an array of prisms projecting outward from the exit surface away from the input surface,

wherein the input surface and the exit surface are arranged substantially orthogonally to the optical path and the array of prisms is configured to invert at least a portion of a field of view of incident light entering the waveguide, and the optical path is substantially parallel to an optical axis of the waveguide, and wherein the array of prisms further comprises an array comprising a plurality of tilted roof prisms, wherein each tilted roof prism comprises a front surface oriented at an obtuse angle with respect to the exit surface wherein the obtuse angle excludes a body of the tilted roof prism, a roof adjoining the front surface comprising a first inverting rear surface and a second inverting rear surface meeting at a rear surface joining angle of nominally 90 degrees at a corner edge, and the corner edge is tilted at an acute angle with respect to the exit surface, wherein the acute angle excludes the body of the tilted roof prism.

2. The waveguide of claim 1, wherein the array of prisms is configured to optically implement at least two reflections to invert at least a portion of a field of view of incident light entering the waveguide.

3. The waveguide of claim 1, wherein each prism of the array of prisms further comprises a substantially triangular egress surface.

4. The waveguide of claim 1, wherein each prism of the array of prisms further comprises a plurality of substantially triangular ingress surfaces.

5. A field inverting optical waveguide configured to convey electromagnetic radiation from a waveguide ingress end to a waveguide egress end along an optical path, comprising:

an optically flat input surface disposed at the waveguide ingress end; and

an exit surface disposed substantially opposite the input surface disposed at the waveguide egress end, further comprising an array of prisms indented into the waveguide at the exit surface toward the input surface,

wherein the input surface and the exit surface are arranged substantially orthogonally to the optical path, and the array of prisms is configured to invert at least a portion of a field of view of incident light entering the waveguide, and wherein the array of prisms further comprises an array comprising a plurality of tilted roof prisms, wherein each tilted roof prism comprises a front surface oriented at an obtuse angle with respect to the exit surface wherein the obtuse angle excludes a body of the tilted roof prism, a roof adjoining the front surface comprising a first inverting rear surface and a second inverting rear surface meeting at a rear surface joining angle of nominally 90 degrees at a corner edge, and the corner edge is tilted at an acute angle with respect to the exit surface, wherein the acute angle excludes the body of the tilted roof prism.

6. The waveguide of claim 5, wherein each prism of the array of prisms indented into the waveguide at the exit surface further comprises:

a substantially planar first surface comprising a first edge and a second edge; and

a substantially planar second surface comprising a first edge and a second edge,

wherein the first surface first edge is adjacent to the second surface first edge, the first surface second edge is adjacent to the exit surface, and the second surface second edge is adjacent to the exit surface.

7. The waveguide of claim 5, wherein the array of prisms is configured to optically implement at least one reflection to invert at least a portion of a field of view of incident light entering the waveguide.

8. The waveguide of claim 6, wherein an angle between the first surface and the second surface is substantially a right angle.

9. The waveguide of claim 6, wherein the first surface and the second surface are substantially triangular in shape.

10. The waveguide of claim 6, wherein the first surface and the second surface are configured to be optically functional.

11. The waveguide of claim 10, the first surface and the second surface comprise low RMS surface roughness in the range of 0-10 nm.

12. An optical system comprising:

a collimator configured to receive incident radiation; and

an image inverting waveguide configured to receive radiation from the collimator and convey the radiation to an egress end along an optical path, comprising;

an optically flat input structure configured to receive radiation from the collimator; and

an exit structure disposed substantially opposite the input structure, further comprising an array of prisms configured to convey radiation comprising an image from the waveguide to an eyebox of a viewer and to invert the entire image, and wherein the array of prisms further comprises an array comprising a plurality of tilted roof prisms, wherein each tilted roof prism comprises a front surface oriented at an obtuse angle with respect to the exit surface wherein the obtuse angle excludes a body of the tilted roof prism, a roof adjoining the front surface comprising a first inverting rear surface and a second inverting rear surface meeting at a rear surface joining angle of nominally 90 degrees at a corner edge, and the corner edge is tilted at an acute angle with respect to the exit surface wherein the acute angle excludes the body of the tilted roof prism.

13. The optical system of claim 12, further comprising an array of prisms projecting outward from the exit structure relative to the input structure.

14. The optical system of claim 12, further comprising an array of prisms indented into the waveguide at the exit surface toward the input surface.

15. A method for forming an image inverting optical waveguide configured to convey electromagnetic radiation received at a waveguide ingress end to a waveguide egress end along an optical path, comprising the steps of:

forming an optically flat input surface disposed at the waveguide ingress end;

forming an exit surface disposed substantially opposite the input surface at the waveguide egress end; and

forming an array of field inverting prisms upon the exit surface,

wherein the input surface and the exit surface are arranged substantially orthogonally to the optical path,

and wherein the array of prisms further comprises an array comprising a plurality of tilted roof prisms, wherein each tilted roof prism comprises a front surface oriented at an obtuse angle with respect to the exit surface wherein the obtuse angle excludes a body of the tilted roof prism, a roof adjoining the front surface comprising a first inverting rear surface and a second inverting rear surface meeting at a rear surface joining angle of nominally 90 degrees at a corner edge, and the corner edge is tilted at an acute angle with respect to the exit surface, wherein the acute angle excludes the body of the tilted roof prism.

16. The method of claim 15, wherein the array of prisms projects outward from the exit surface away from the input surface.

17. The method of claim 15, wherein the array of prisms is inset from the exit surface toward the input surface.

18. An optical waveguide configured to convey electromagnetic radiation from a waveguide ingress end to a waveguide egress end along an optical path, comprising:

an optically flat input surface disposed at the waveguide ingress end; and

an exit surface disposed substantially opposite the input surface at the waveguide egress end, the exit surface further comprising;

an array of micro prisms projecting outward from the exit surface away from the input surface,

wherein the input surface and the exit surface are arranged substantially orthogonally to the optical path and the array of prisms is configured to invert an image of incident light entering the waveguide, each micro prism of the array of micro prisms has a sub-millimeter length, and the optical path is substantially parallel to an optical axis of the waveguide, and wherein the array of prism further comprises an array comprising a plurality of tilted roof prisms, wherein each tilted roof prism comprises a front surface oriented at an obtuse angle with respect to the exit surface wherein the obtuse angle excludes a body of the tilted roof prism, a roof adjoining the front surface comprising a first inverting rear surface and a second inverting rear surface meeting at a rear surface joining angle of nominally 90 degrees at a corner edge, and the corner edge is tilted at an acute angle with respect to the exit surface, where the acute angle excludes the body of the tilted rood prism.