Method for a variable differential variable delay thermostat

• US 10,281,938 B2
• Filed: 06/05/2017
• Issued: 05/07/2019
• Est. Priority Date: 04/14/2010
• Status: Active Grant

• Current Assignee: James Lau
• Original Assignee: John Walsh, Robert J. Mowris
• Inventors: Mowris, Robert J., Walsh, John
• Primary Examiner(s): Norman, Marc E
• Application Number:
  US15/614,600
• Publication Number:
  US 20170268797A1
• Time in Patent Office: 701 Days
• CPC Class Codes: F24D 19/1084 for air heating systems
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/61 using timers
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24H 9/2064 for air heaters
• CPC Class Codes: F24H 9/2071 using electrical energy supply
• CPC Class Codes: G05D 23/1919 characterised by the type of controller
• CPC Class Codes: G05D 23/1951 with control of the working time of a temperature controlling device
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

Apparatus and methods are disclosed for a variable differential variable delay thermostat. The variable differential is based on the duration of a thermostat call for cooling or the duration of a thermostat call for heating. The variable cooling fan-off delay is based on cooling system parameters including but not limited to the duration of the cooling cycle, duration of the thermostat call for cooling, conditioned space temperature, temperature split, thermostat temperature rate of change, or thermostat temperature reaching a minimum inflection point or crossing a fixed or variable thermostat differential or differential offset. The variable heating fan-off delay is based on heating system parameters including but not limited to the duration of the heating cycle, duration of the thermostat call for heating, conditioned space temperature, temperature rise, thermostat temperature rate of change, or thermostat temperature reaching a maximum inflection point or crossing a fixed or variable thermostat differential or differential offset.

Claims

1. A method for controlling a Heating Ventilating Air Conditioning (HVAC) system with a thermostat, the method comprising performing at least one action selected from the group consisting of:

determining a Heating Variable Differential (HVD) and de-energizing a heating system when a Conditioned Space Temperature (CST) reaches a thermostat heating setpoint plus the HVD or energizing the heating system when the CST reaches the thermostat heating setpoint minus the HVD wherein the HVD is based on at least one HVAC system parameter selected from the group consisting of;

a heating cycle duration P3 defined as a heating on time,

the heating cycle duration P3 defined as a heating off time;

the CST,

an Inflection Point (IP) where the rate of change of the CST with respect to time (dT/dt) equals zero plus or minus a confidence interval tolerance,

an off-cycle time P11, and

a variable fan-off delay time P2,

determining a Cooling Variable Differential (CVD) temperature and de-energizing a cooling system when the CST reaches a thermostat cooling setpoint minus the CVD or energizing the cooling system when the CST reaches the thermostat cooling setpoint plus the CVD wherein the CVD is based on at least one HVAC system parameter selected from the group consisting of;

a cooling cycle duration P4 defined as a cooling on time;

the CST,

the IP where the rate of change of the CST with respect to time (dT/dt) equals zero plus or minus a confidence interval tolerance,

the P11, and

the variable fan-off delay P2,

determining the variable fan-off delay P2 based on at least one duration selected from the group consisting of;

the P3, and the P4 and continuing to operate the HVAC fan for the variable fan-off delay P2 after terminating the call heating or the call for cooling;

continuing to operate the HVAC fan until the CST satisfies at least one condition selected from the group consisting of;

the CST reaches the IP where the rate of change of the CST with respect to time (dT/dt) equals zero plus or minus a confidence interval tolerance,

the CST crosses the HVD above the heating setpoint,

the CST crosses a heating differential offset above or below the HVD,

a heating dT/dt of the CST is less than or equal to a rate of change with respect to time of an off-cycle thermostat temperature (dT/dt-off) plus or minus a confidence interval tolerance,

the CST crosses the CVD below the cooling setpoint more than once,

the CST crosses a cooling differential offset below or above the CVD, and

a cooling dT/dt of the CST is greater than or equal to the dT/dt-off plus or minus a confidence interval tolerance;

continuing to operate the HVAC fan for the variable fan-off delay P2 after de-energizing the heating system or the cooling system where P2 is based only on the CST measured during a current variable fan-off delay period compared to CST values monitored during the current variable fan-off delay period;

performing at least one action at the end of the thermostat call for heating or the thermostat call for cooling selected from the group consisting of;

energizing an economizer to enable the economizer to position economizer dampers, de-energizing a occupancy signal to enable the economizer to close the economizer dampers, and de-energizing the economizer to enable the economizer to close the economizer dampers; and

performing at least one action at the end of the variable fan-off delay P2 selected from the group consisting of;

de-energizing the HVAC fan, de-energizing the occupancy signal to enable the economizer to close the economizer dampers, and de-energizing the economizer to enable the economizer to close the economizer dampers.

2. The method of claim 1, wherein the HVD or the CVD are adjusted based on at least one HVAC parameter selected from the group consisting of:

the heating cycle duration P3,

the cooling cycle duration P4,

the inflection point where the rate of change of the CST—

with respect to time (dT/dt) equals zero plus or minus a confidence interval tolerance,

the off-cycle time P11, and

the variable fan-off delay P2.

3. The method of claim 1, further including a user adjusting at least one variable selected from the group consisting of:

a target Temperature Rise (TR) across the heat exchanger defined as a supply air temperature minus a return air temperature,

a target Temperature Split (TS) across the evaporator defined as a return air temperature minus a supply air temperature,

the HVD to increase or decrease the duration of time the thermostat is calling for heating in response to the thermostat calling for heating,

the CVD to increase or decrease duration of time the thermostat is calling for cooling in response to the thermostat calling for cooling,

the confidence interval tolerance where the rate of change of the CST with respect to time dT/dt equals zero plus or minus a confidence interval tolerance,

the heating differential offset to increase or decrease a heating variable fan-off delay threshold, and

the cooling differential offset to increase or decrease a cooling variable fan-off delay threshold.

4. The method of claim 1, wherein the HVD or the CVD are adjusted based on the inflection point where the rate of change of the CST respect to time (dT/dt) equals zero plus or minus a confidence interval tolerance.

5. The method of claim 1, wherein operation the HVAC fan is continued until the CST reaches the IP where a magnitude of the rate of change of the CST with respect to time (dT/dt) equals zero plus or minus a confidence interval tolerance.

6. The method of claim 1, wherein operation the HVAC fan is continued until the CST crosses the HVD above the heating setpoint.

7. The method of claim 1, wherein operation the HVAC fan is continued until the CST crosses a heating differential offset above or below the HVD.

8. The method of claim 1, wherein operation the HVAC fan is continued until the heating dT/dt of the CST is less than or equal to a rate of change with respect to time of an off-cycle thermostat temperature (dT/dt-off) plus or minus a confidence interval tolerance.

9. The method of claim 1, wherein operation the HVAC fan is continued until the CST crosses the CVD below the cooling setpoint more than once.

10. The method of claim 1, wherein operation the HVAC fan is continued until the CST crosses a cooling differential offset below or above the CVD.

11. The method of claim 1, wherein operation the HVAC fan is continued until a magnitude of a cooling dT/dt of the CST is greater than or equal to the dT/dt-off plus or minus a confidence interval tolerance.

12. A method for controlling a Heating Ventilating Air Conditioning (HVAC) system with a thermostat, the method comprising:

performing at least one action selected from the group consisting of;

de-energizing a heating system after a Conditioned Space Temperature (CST) reaches a thermostat heating temperature setting plus a Heating Variable Differential (HVD) or energizing the heating system when the CST reaches the thermostat heating temperature setting minus the HVD wherein the HVD is based on a heating cycle duration P3,

de-energizing a cooling system after the CST reaches a thermostat cooling temperature setting minus a Cooling Variable Differential (CVD) or energizing the cooling system when the CST reaches the thermostat cooling temperature setting plus the CVD wherein the CVD is based on a cooling cycle duration P4,

determining a variable fan-off delay P2 based on the P3 or the P4 and energizing or continuing to energize a HVAC fan and extending operation of the HVAC fan for the P2 at the end of the thermostat call for heating or cooling and de-energizing the HVAC fan at the end of the P2, and

energizing or continuing to energize the HVAC fan and extending operation of the HVAC fan at the end of the thermostat call for heating or the thermostat call for cooling until the CST reaches an Inflection Point (IP) where a computed rate of change of the CST with respect to time (dT/dt) equals zero plus or minus a confidence interval tolerance and de-energizing the HVAC fan.

13. The method of claim 12, wherein a Variable Differential Offset (VDO) is used to adjust the P2, the VDO based on at least one HVAC parameter selected from a group consisting of:

the P3, the P4, the P2, and an off-cycle time P11, the CST, the computed rate of change of the CST with respect to time dT/dt, the IP, a Temperature Rise (TR) across the heat exchanger defined as a supply air temperature minus a return air temperature, a Temperature Split (TS) across the evaporator defined as a return air temperature minus a supply air temperature, and a computed rate of change of an off-cycle conditioned space temperature with respect to time (dT/dt-off).

14. The method of claim 12, further includes performing at least one action from the group consisting of:

signaling an economizer to position economizer dampers to a minimum or a closed position at the end of the thermostat call for cooling or thermostat call for heating, and

signaling the economizer to position the economizer dampers to the minimum or the closed position at the end of the variable fan-off delay P2.

15. The method of claim 12, further including a user adjusting at least one variable selected from the group consisting of:

a target TR, a target TS, the HVD to increase or decrease the-heating cycle duration, the CVD to increase or decrease the-cooling cycle duration, a Heating Differential Offset (HDO) to increase or decrease a heating variable fan-off delay, and a Cooling Differential Offset (CDO) to increase or decrease a cooling variable fan-off delay.

16. The method of claim 12, where the heating cycle duration P3 is defined as the duration of a heating on time from when thermostat initiates a call for heating until when thermostat terminates the call for heating, or the P3 is defined as a heating off time defined from when the thermostat terminates the call for heating until the thermostat initiates the call for heating plus the heating on time.

17. The method of claim 12, where the cooling cycle duration P4 is defined as the duration of a cooling on time from when thermostat initiates a call for cooling until when thermostat terminates the call for cooling, or the P4 is defined as a cooling off time defined from when the thermostat terminates the call for cooling until the thermostat initiates the call for cooling plus the cooling on time.

18. A method for controlling a Heating Ventilating Air Conditioning (HVAC) system with a thermostat, the method comprising:

performing at least one action selected from the group consisting of;

determining a Heating Variable Differential (HVD) based on a heating cycle duration P3 and de-energizing a heating system after a Conditioned Space Temperature (CST) reaches a thermostat heating setting plus the HVD or energizing the heating system when the CST reaches the thermostat heating setting minus the HVD,

determining a Cooling Variable Differential (CVD) based on a cooling cycle duration P4 and de-energizing a cooling system after the CST reaches a thermostat cooling setting minus the CVD or energizing the cooling system when the CST reaches the thermostat cooling setting plus the CVD,

determining a variable fan-off delay P2 based on the P3 or the P4 and energizing or continuing to energize a HVAC fan and extending operation of the HVAC fan for the P2 at the end of the thermostat call for heating or cooling and de-energizing the HVAC fan at the end of the P2, and

continuing to operate the HVAC fan for the variable fan-off delay P2 until the CST satisfies at least one condition selected from the group consisting of;

the CST reaches an Inflection Point (IP) where the rate of change of the CST with respect to time (dT/dt) equals zero plus or minus a confidence interval tolerance,

the CST crosses the HVD above the heating setpoint,

the CST crosses a heating differential offset above or below the HVD,

a heating dT/dt of the CST is less than or equal or a rate of change with respect to time of an off-cycle thermostat temperature (dT/dt-off) plus or minus a confidence interval tolerance,

the CST crosses the CVD below the cooling setpoint more than once,

the CST crosses a cooling differential offset below or above the CVD, and

a cooling dT/dt of the CST is greater than or equal to the dT/dt-off plus or minus a confidence interval tolerance.

19. The method of claim 18, where the heating cycle duration P3 is based on at least one duration selected from the group consisting of:

a heating on time, and

a heating off time plus the heating on time.

20. The method of claim 18, where the cooling cycle duration P4 is based on at least one duration selected from the group consisting of:

a cooling on time, and

a cooling off time plus the cooling on time.

21. A method for controlling a Heating Ventilating Air Conditioning (HVAC) system with a thermostat, the method comprising:

monitoring and storing a heating cycle duration P3;

determining a Heating Variable Differential (HVD) based on the P3, the HVD increasing as the P3 decreases or the HVD decreases as the P3 increases; and

de-energizing a heating system after a Conditioned Space Temperature (CST) reaches a thermostat heating setting plus the HVD or energizing the heating system after the CST reaches a thermostat heating setting minus the HVD.

22. A method for controlling a Heating Ventilating Air Conditioning (HVAC) system with a thermostat, the method comprising:

monitoring and storing a cooling cycle duration P4;

determining a Cooling Variable Differential (CVD) based on the P4, the CVD increasing as the P4 decreases or the CVD decreasing as the P3 increases; and

de-energizing a cooling system after a Conditioned Space Temperature (CST) reaches a thermostat cooling setting minus the CVD or energizing the cooling system after the CST reaches a thermostat cooling setting plus the CVD.